Midterm Training Presentation

Basic Electronics Manufacturing-Through Hole and SMT process Industrial Visits EFY Expo 2013
Name: Arun Sharma Branch: ECE (8th sem) Training Company: Sahasra Elecctronics and Sambhav Industrial Development Centre Training Site: NSEZ, Phase-II, Noida, (U.P.)

Skill

Presentation Topics
Introduction to Company Details of my Training Manufacturing Plants and EFY Expo 2013 visits The project Description on which I will work on

Introduction to Company
Sahasra in Sanskrit means Millennium. Sahasra Electronics was established in 2000 and the name was chosen keeping in mind the New Millennium. Sahasra Electronics Pvt. Ltd., the flagship company of the Sahasra Group, commenced manufacturing services in 2001. Sahasras Associate Company is NANO Electrotech manufactures ROHS complaint Printed Circuit Boards. The Company also has design capabilities for PCBs up to 16 layers. Its Associate Company Northern Petroleum CompanyOur Associate Company Sahasra Sambhav is involved in Skill Development activities in Electronic Manufacturing. Solar, PCB Design, LED Lighting etc.

Details of my training
I am currently doing myindustrial training in Sahasra Sambhav skill development centre, situated in NSEZ, phase-II Six months, Noida. I am getting traning in electronics industry platform where I am learning that what really electronics is, its concept, manufacturing problems faced by industry while manufacturing ,marketing etc. Tools used in electronics industry Soldering Iron Connectors Cutter Paste Solder wire Battery Iron Stand Magnifying Glass Screw Driver PCB Bread Board Filer Sponge Twizzer Stripper Desoulder pump

Important Components and Devices Used

Resistors Inductors Transformers (6-06,9-0-9,12-0-12) Capacitors Diodes LEDs Transistors Voltage Regulators Op-Amps Voltmeter LCR meter The power supply assumes a very role within a typical system. In many respect, it is a mother of system. It gives the system life by providing consistent and repeatable power to its circuit. It protects the system against the harsh world outside the confines of enclosure and protects its ward by not letting them do harm to themselves. If the supply experience a fails itself, then it must fail gracefully not allow the failure to reach the system

Importance of Power Supply

Importance Of Color coding

Though the industry is now equipped with modern measuring devices but still color coding has it own value
The colored bands on a resistor tell you how much resistance is given by the component. The quality or accuracy is given by a silver of gold band at the end. If you fit a resistor of the wrong type into a circuit it may burn out the resistor or it may stop the circuit from working. They are used all the time in bread board and discretely built circuitry. The color codes are easily placed, not easily erased, and the become automatic to call out with little practice. NOTE: It is important that the color code must be read through the left side of the component

Surface Mounting Technology

Surface-mount technology (SMT) is a method for constructing electronic circuits in which the components are mounted directly onto the surface of printed circuit boards (PCBs). An electronic device so made is called a surface-mount device (SMD). In the industry it has largely replaced the through-hole technology construction method of fitting components with wire leads into holes in the circuit board. Both technologies can be used on the same board for components not suited to surface mounting such as transformers and heat-sinked power semiconductors.

Surface-mount technology was developed in the 1960s and became widely used in the late 1980s. Much of the pioneering work in this technology was by IBM. The design approach first demonstrated by IBM in 1960 in a small-scale computer was later applied in the Launch Vehicle Digital Computer used in the Instrument Unit that guided all Saturn IB and Saturn V vehicles.[2] Components were mechanically redesigned to have small metal tabs or end caps that could be directly soldered to the surface of the PCB. Components became much smaller and component placement on both sides of a board became far more common with surface mounting than through-hole mounting, allowing much higher circuit densities. Often only the solder joints hold the parts to the board, although parts on the bottom or "second" side of the board may be secured with a dot of adhesive to keep components from dropping off inside reflow ovens if the part has a large size or weight.[citation needed] Adhesive is also used to hold SMT components on the bottom side of a board if a wave soldering process is used to solder both SMT and through-hole components simultaneously.

Surface Mount Devices

Industrial Visits
During my Training I had visited two manufacturing plants situated in Noida. First plant manufactures LED lightning Systems Second Plant is of PCB manufacturing. I had learnt about the current Technology being Used in electronics manufacturing. What happens practically in industry, what are the problems are faced by manufactures. I had seen some machines which are being used in the industry, assembly lines. In EFY expo 2013, electronics companies around the world are their to show cast their products. I had attended seminars on future of electronics in India, current trend, technology etc Carrer prospectives for engineering students in electronics.

Machinery I had seen and learnt about in my visits

WAVE SOLDERING MACHINE

SMT MACHINE

CNC MACHINE

AXIAL LEAD CUTTING MACHINE

PREFORMING MACHINE

The Project I will Work upon

My project will be LED lightning with security systems. As everyone knows that the current electronics industry is diverted through the LEDs technology because of its so many features and its energy efficiency In todays time security is a major concern for everyone whether it is home, Industry or any other place and LEDs are the emerging field so this combination is of much beneficial.