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Material Costing
Cost a Garment
Efficient companies cost a garment soon after the
sample is completed for assistance in weighing its merit as a potential addition to the line. Estimated cost of materials and production are the determining factors.
Cost a Garment
Despite Industry looking for consistent costing methods there exist, about as many
techniques for costing as there are individual firms.
Why female gray flannel mantailored trousers have a higher retail price than comparable garments in the Mens department?
Engineers have to look long and hard to find a 10 cents savings opportunity in labor; but material savings of 10 cents are relatively easy to find.
Key stoning
Key stoning establishes the Retail price by
doubling the retailers cost. A keystoned ten dollar garment probably bears a price tag which reads $19.99. Manufacturer rather uses terms line Profit Margin
Factory Cost
1 2
3
GOE
Profit
+
DM
+
DL
Factory O/H
Sometimes the latter four denoted as Indirect cost are computed as percentage of the more obvious direct costs of material and direct labor.
Things to remember..
Pattern measurements should first be verified to ensure that the pattern indeed does confirm in size to the specification sheet of finished garment measurements To ensure a small percentage may be added to the pattern margins to accommodate cutting and sewing inconsistencies as a manufacturing loss allowance. Seam margins do not exceed 3/8 in patterns for mass production but couture and custom tailored garments have generous seam margins.
Things to remember..
Similar as markers, a similar layout of patterns in in a limited representative form termed as stencil Inaccurate yardage estimates can be harmful to business.
Trim estimate..
Step 1 Measurement or calculation of the exact amount used in the single garment. Step 2 The specification chart is helpful in determining the different amounts which will be needed by different sizes. Step 3 The same extra percentages may be figured, as for fabric.
Things to remember..
The buttons, rivets and other fasteners usually remain constant for all sizes The method for applying trims which will be used in manufacturing must be known, in order to calculate accurately the amount to cost and order. However the total cost of the garment may not vary as the method applied may invite extra time for the operator. Some materials are sold in minimum quantities such as 1,000 yds, 1000sets, 100 Dozen or 10 gross. The cost may be accrued accordingly.
It continues to be more art and imagination than science, and the chances of two manufacturers arriving at the same cost for the same garment is just as unlikely as it ever was. Source: Garment costing Method or madness in Bobbin Magazine
Fabric Costing
Fabric Costing
Elements of fabric costs Value added process cost Commercial cost VAP Cost - Starts from the fiber/yarn stage and goes on till the fabric is ready.
VAP cost
Fiber-Spinning-Dyeing-Weaving/KnittingFabric. At each stage there is finishing so that the input to the next stage ready for use and clean
Commercial cost
The price at which the fabric is being sold in the market.
Fabric Costing
Important to know the following: Count/construction/weight of the fabric Width of the fabric Source Quantity The no.of colors in a print/yarn dyed fabric Limitations of each type of fabric Finishes / Value Addition
Fabric Costing
Georgette Fabric
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Georgette Fabric
Width Range
44-45" or 114 cm. common 57-58"or 140 cm. common 52-53
Lay Statistics
Lay Height No. of Fab Layers 4"-4.5 240-300
Handling
textured and slightly slippery hence difficult to sew. Interweaving tissue paper or something similar keeps fabric pieces while working Pins used with caution since georgette fabric shows pin holes.
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Georgette Fabric
Types of Georgette
Polyester Georgette
o o o o o Micro Georgette Single Georgette Double Georgette Moss Georgette Laser Georgette
Viscose Georgette
o 6 Kg Variant o 8 Kg Variant o 10 Kg Variant
Silk Georgette
o o o o o o
Crepe Crepe Back Satin Crepe de China Georgette Crepe Flat Crepe Moss Crepe/ Sand Crepe
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TYPES OF CHIFFON
1. Poly chiffon
2. Viscose chiffon 3. Nylon chiffon 4. Silk chiffon
WHOLESALE PRICE
TYPE OF CHIFFON SILK CHIFFON VISCOSE CHIFFON PRICE/ meter Rs.110/ Rs. 85 Rs. 45 GSM MINIMUM QTY (IN METER) 100/200
35
35
100
NYLON CHIFFON
POLY CHIFFON
Rs. 35
35
100
Rs. 35
40
75
SILK