PRESENTATION ON

Cold rolling is a process of plastic deformation of metal below its recrystallization temperature by passing it between rolls.

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Flat products Better Surface Finish Better Shape Better Mechanical Properties Specific Dimension which required for Customers

Cold Rolling Mill Types

20-Hi-Cold Strip Mill

Type of mill? ZR-22B-50/1250. Reversible mill. What we have? ZR#1. ZR#2.

Mill Parts

Specifications

Material Width I/P Thickness Out put Thk. Max. Coil Wt. Coil Dia Speed
ZR # 1 ZR # 2

HR SS Grade 200, 300 & 400 in coil form. 850 to 1280 mm. 2.5 5 mm. HR Form 0.25 4.00 mm CR Form 22.50 MT ID 660mm / 610mm OD 1850mm
600 mpm 330 mpm

RSF Tension
ZR # 1 ZR # 2

700Ton
30 Ton 41.60 Ton

Mill Housing
Rolls ASU Roll Unit Eccentric Spray Header For Coolant Top & Bottom Screwdown Side Guide Pressure Board

Roll Clusters

Backup Rolls - 8 Driven Rolls - 4 Idle Rolls - 2 IMR - 4 Work Rolls 2 Backup Assembly
Bearing Nos. 06 Saddle Nos. 07

Roll Status
ZR # 1 W/R 62 65 mm BL 1414 mm IMR 97 100 mm BL 1400mm D/R 173.00mm BL 1400mm Idler Roll 173.60mm B/U 298.45 300.02mm

ZR # 2 W/R 67.20 82.60 mm BL 1370 mm IMR 95.10 104.10 mm BL 1447mm D/R 173.2 175.3mm BL 1400mm I/R 171.4 177.8mm B/U 298.45 300.02mm

Mill Capacity
ZR # 1 ETR/DTR 3X1125 KW Mill 3X1070 KW POR 1X300 KW Reel Length 1420mm Mandrel

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ZR # 2 ETR/DTR 3500 HP Mill 4000 HP POR 130 KW Reel Length 1420mm Mandrel

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610mm 600mm

660mm 650mm

Gear Box Ratio

ETR/DTR POR Pinion Stand

2.9545 : 1 7.142 : 1 1:1

Gear Box Ratio

ETR/DTR POR Pinion

1.60 : 1 9.935 : 1 2.5:1

Roll Coolant

Purpose

Lubrication Cooling of rolls and strip Roll Cleaning Prevent Rust on coil

Coolant Temperature Viscosity Pressure

: : : :

Servo Sterol 22JL 35 - 40C 8 12 centistokes 6 Bar to coil bite

Hydraulics

Low Pressure
Oil Use Pressure

: : : : : : : : :

HLP 68 Auxiliary Operation 80bar (Max. 120bar) HLP 46 Load 150bar (Max. 180bar) HLP 320 Lubrication 4bar

High Pressure
Oil U se Pressure

Gear Box Lubrication

Oil Use

Pressure

Fume Exhaust System

What is Fume Exhaust System? It is a system which exhaust oil fume from working area. Need of Fume Exhaust System? Better working environment. Operator friendly. Coil inspection.

Operation