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Solving Secondary Containment Problems

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Protective Coatings

CEILCOTE Problem Solving Since 1926


Providing Corrosion & Chemical Protection for over 80 years
Key Technology Innovations Polymer-based monolithic flooring Early 1950s Polymer-based monolithic linings 1956 Polymer foundation grouts 1957 Flake-reinforced polymer-based linings 1964 Flake-reinforced polymer-based coatings 1968 Crack-Bridging Systems 1980s Advanced Hybrid Novolac Technology - 1997

PROTECTING TOMORROW - TODAY


For internal use only not to be circulated outside AkzoNobel Protective Coatings

CEILCOTE Problem Solving Since 1926


Early Years
Provided primary and secondary containment protection with acid brick

Trowel applied flooring system

PROTECTING TOMORROW - TODAY


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Regulatory Influence
Todays Environmental Regulations create a demand for:
Secondary containment Crack bridging products Increase of hazardous waste disposal companies Environmentally safe products Changes in chemical processes Increase in Hazardous Waste clean up

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Protective Coatings

Regulatory Influence
RCRA & Clean Water Act (Secondary Containment)
Resource Conservation & Recovery Act The purpose is to protect groundwater sources from being contaminated by hazardous wastes, subsequently harming human health and the environment.

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Protective Coatings

Secondary Containment
If materials such as fuel, chemicals, fertilizer, etc are stored, regulations require that the environment is protected with a secondary containment system.

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Protective Coatings

Secondary Containment
The purpose of a secondary containment is to contain any spills or leaks that occur from Primary Containment. This will prevent ground contamination and make cleanup easier with less down time.

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Protective Coatings

Secondary Containment
Maximum exposure time before spill is cleaned up for secondary containment is 72 hours.

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Protective Coatings

Secondary Containment
Secondary Containments need to be lined with linings, coatings or flooring that are resistant to the stored chemistry

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Protective Coatings

Markets that Need Secondary Containment


Automotive Chemical Electronics Electric Utilities/Power Food & Beverage Metal Finishing Mining Oil & Gas Power Pharmaceutical Pulp & Paper Water / Waste Water Treatment

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Concrete Substrate
Concrete
It has its advantages, but more importantly it is necessary to understand potential problems.

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Areas of Concern with Secondary Containment


CONCRETE CONCERNS
1. 2. 3. 4. Chemical Attack Shrinkage & Hairline Cracks in the concrete Moving Cracks in the Concrete Joints

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Concrete Substrate
CONCRETE CONCERNS
1. Concrete is the most common material used for Secondary Containment Concrete meets structural requirements It is attacked by many contained chemicals deteriorating the concrete Acids Caustics Solvents

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Chemical Attack of Concrete


Concrete with no Chemical Protection

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Chemical Attack of Concrete


Causes of Concrete Deterioration from Chemicals No polymer protection Improper resin or polymer system used

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Concrete Substrate
Unprotected Concrete Areas

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Secondary Containment
Chemical-Resistant Coatings can provide the needed chemical protection.

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Option #1 - Coating for Secondary Containment


Polymer unreinforced coating on concrete surface Excellent chemical resistance No crack bridging capabilities consider crack repair after cracks show up Coatings ranging from 8 mils per coat to 15-25 mils per coat are commonly used for secondary containment protection

680 Primer/ 2000 Flakeline

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Option #1 - Coating for Secondary Containment


COATING SYSTEMS
680 Primer/ 2000 Flakeline 680 Primer/ 2000 Flakeline 680 Primer/ 662 Flakeline

Ceilcote Flake Filled Flakeline Series Coatings


Available in polyester, vinyl ester, novolac vinyl ester, epoxy and epoxy novolac resin systems)

TYPICAL USES Trenches & pits Vaults & dikes Secondary containment Floors

PROTECTING TOMORROW - TODAY


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Option #1 - Coating for Secondary Containment


ADVANTAGES Quick turn around for service Short Recoat time Short Cure Time Versatile Can be applied over steel and concrete substrates Spray, brush or roller applied Available in abrasion resistant systems Chemical Resistance Broad Range, acid, caustic, solvents
680 Primer/ 2000 Flakeline

Safer
Epoxy, Epoxy Novolac Systems 100% Solids, solvent free, low odor, low VOC

PROTECTING TOMORROW - TODAY


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Option #1 - Broadcast Floor for Secondary Containment


Polymer broadcast flooring on concrete surface Chemical resistance and wear & abrasion resistance No crack bridging capabilities consider crack repair after cracks show up Typical flooring thickness range from 1/16 to 1/8, available in a variety of resin systems
680 Primer/ 2000 Flakeline

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Option #1 - Broadcast Floor for Secondary Containment


CEILCOTE BROADCAST COROCRETE FLOORING SYSTEMS ADVANTAGES Ease of Application Roll/Broadcast Good working time/ Pot life Quick turn around for service Quick Recoat time Products with Shorter Time to Place in Service

Chemical Resistance Caustic, Acid, Concentrated sulfuric Acid splash/spill conditions, solvents Safer Products 100% Solids, low odor, low VOC, solvent free

PROTECTING TOMORROW - TODAY


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Chemical Attack of Concrete


Before and After repair

Concrete Repair Corocrete 400/ 400MP


Cementitious base High Early Concrete Repair/ coat in 12 24 Hrs
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Chemical Attack of Concrete


Before and After repair

680 Primer/ 2000 Flakeline

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Ceilcote Broadcast Corocrete Flooring System


Before and After repair

680 Primer/ 2000 Flakeline Broadcast

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Concrete Substrate
CONCRETE CONCERNS
2. Shrinkage and Hairline Cracks Common saying with concrete, there are two guarantees with concrete, it will get hard and it will crack

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Concrete Cracks
Causes of Cracks
Shrinkage during cure stage Settlement from earth below concrete settling, possibly due to improper compaction Expansion/Contraction from temperature change

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Concrete Cracks
Non-Moving Cracks Are cracks which usually form from shrinkage
during the concrete curing process.
Surface moisture evaporates faster than it can be replaced by rising bleed water, causing the surface to shrink more than the interior concrete causing the surface cracks Non-moving cracks do not change position significantly after first forming.

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Concrete Cracks
Hairline Cracks
Cracks with minor movement may occur depending on Concrete design Concrete mix Amount of water, Portland cement Aggregate type Admixtures Temperature Humidity Groundwater Sun exposure Other conditions

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Option #2 - Mat Reinforced System for Secondary Containment


Mat Reinforced Lining Systems
Chemical resistance Wear & abrasion resistance Crack bridging capabilities

680 Primer/ 2000 MR Flakeline

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Option #2 - Mat Reinforced System for Secondary Containment


CEILCOTE MR Flakeline Systems
ADVANTAGES Crack-Bridging Capabilities 5-25 mils crack bridging capability

Performance Long term corrosion protection


Chemical Resistance Available in a variety of resins including epoxy, epoxy novolac, polyester, vinyl ester and novolac vinyl ester making it possible to meet the demands of the chemistry

PROTECTING TOMORROW - TODAY


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Option #2 - Mat Reinforced System for Secondary Containment


CEILCOTE MR Flakeline Systems consists of:
Primer Trowel applied basecoat Mat/cloth reinforcement saturated Roller/spray or trowel applied topcoat

680 Primer/ 2000 MR Flakeline

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Concrete Substrate
CONCRETE CONCERNS
3. Moving Cracks Provide chemical spills easy access through the containment system into underlying soil and groundwater.

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Concrete Cracks
Moving Cracks Caused from expansion and contraction with
temperature changes or other influences such as settlement of the foundation, loads from pump bases or tank foundations

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Option #3 - CeilLine System for Secondary Containment


Crack-Bridging CeilLine System
Versatile Superior Chemical resistance Excellent Crack bridging capabilities Can provide excellent wear & abrasion resistance

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Option #3 - CeilLine System for Secondary Containment


CEILCOTE CeilLine Systems
ADVANTAGES Crack-Bridging Capabilities 15-50 mils crack bridging capability Performance Long term corrosion protection Chemical Resistance Available in a variety of resins including epoxy, epoxy novolac, polyester, vinyl ester and novolac vinyl ester making it possible to meet the demands of the chemistry
680 Primer/ 2000 MR CeilLine

PROTECTING TOMORROW - TODAY


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Option #3 - CeilLine System for Secondary Containment


Bridge potential cracks over the entire secondary containment area with Ceilcote CeilLine System (primer, squeegee/trowel applied flexibilized basecoat, mat reinforcement, any Ceilcote product as topcoat)
680 Primer CeilLine Basecoat

680 Saturated Mat Reinforcement

2000 Flakeline Topcoat

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Option #3 - CeilLine System for Secondary Containment


Secondary containment with CeilLine to solve crack bridging problem

Existing crack, with CeilLine Overlap (primer, mat & top coat, No basecoat)

Existing crack, with CeilLine Overlap (primer, mat & top coat, No basecoat)

Secondary containment with CeilLine to solve crack bridging problem


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Concrete Substrate
CONCRETE CONCERNS
4. Joints allows expansion and contraction of a concrete slab without generating potentially damaging forces within the slab itself or the surrounding structures..

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Concrete Joints
Expansion and Isolation Joints - They separate or isolate
slabs from other parts of the structure such as walls, footings, columns, etc. They permit movement of the slab and help minimize cracking caused when such movements are restrained.
Expansion joints are usually a complete 'gap' between adjacent bays, i.e., there is a definite break in the concrete and any reinforcing steel that may be present. Where adjacent bays are 'tied' together by means of dowel bars, these dowels are sleeved in one of the bays to allow expansion to take place without generating stresses within the slab.

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Concrete Joints
Expansion Joints

Non-dowelled

dowelled

**Most modern day slab are dowelled


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Expansion Joint
Ceilcote Design of Expansion joint for Ceilcote Lining, Coating or Flooring systems
Ceilcote Floor System Masking Tape Sealant

Ceilcote Slurry Coat Polyethylene Backing Rod Concrete Substrate

Fiber Board Expansion Joint Material (Install 1 below floor level)


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Protective Coatings

Isolation Joint
Isolation Joint Design for Ceilcote Lining, Coating or Flooring Systems
Ceilcote Reinforced Flooring Masking Tape Joint Sealant

Ceilcote Flooring system Ceilcote Slurry Coat 1 Polyethylene Backing Rod Concrete Substrate Fiber Board Expansion Joint Material (Install 1 below floor level)
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Hinge Joint Repair


Hinge Joint Repair where floor and wall meet
Provides crack-bridging and chemical resistance

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Protective Coatings

Concrete Joints
Contraction or Control joint is used to relieve stresses that
develop due to concrete shrinkage. They are constructed to create planes of weakness so that cracks will occur at the desired location.
Joint Material 1/8 Saw Cut Ceilcote Flooring System

Construction/Contraction Joint

Concrete Substrate

Continuous Steel Reinforcing Bar

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Protective Coatings

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Concrete Joints
Contraction or Control joint

Non-dowelled

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Concrete Joints
Control or Contraction joint for Polymer Lining, Coating or
Flooring system

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Bridge Joint Repair


Bridge Joint Repair of Construction or Cold joint or existing moving
crack Provides crack-bridging and chemical resistance

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Ceilcote is All About

Concrete repair Corocrete 400/ 400MP 680 & S-1

Ceilcote 2000 CeilLine - Mat over CeilLine B.C. (crack-bridging)

Completed Ceilcote 2000 Flakeline (texture with topcoat)

PROBLEM SOLVING
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CEILCOTE PRODUCTS
Proven Experience in Solving Corrosion and Crack-Bridging Problems in Industry

PROTECTING TOMORROW - TODAY


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