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Protective Coatings
Regulatory Influence
Todays Environmental Regulations create a demand for:
Secondary containment Crack bridging products Increase of hazardous waste disposal companies Environmentally safe products Changes in chemical processes Increase in Hazardous Waste clean up
Protective Coatings
Regulatory Influence
RCRA & Clean Water Act (Secondary Containment)
Resource Conservation & Recovery Act The purpose is to protect groundwater sources from being contaminated by hazardous wastes, subsequently harming human health and the environment.
Protective Coatings
Secondary Containment
If materials such as fuel, chemicals, fertilizer, etc are stored, regulations require that the environment is protected with a secondary containment system.
Protective Coatings
Secondary Containment
The purpose of a secondary containment is to contain any spills or leaks that occur from Primary Containment. This will prevent ground contamination and make cleanup easier with less down time.
Protective Coatings
Secondary Containment
Maximum exposure time before spill is cleaned up for secondary containment is 72 hours.
Protective Coatings
Secondary Containment
Secondary Containments need to be lined with linings, coatings or flooring that are resistant to the stored chemistry
Protective Coatings
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Concrete Substrate
Concrete
It has its advantages, but more importantly it is necessary to understand potential problems.
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Concrete Substrate
CONCRETE CONCERNS
1. Concrete is the most common material used for Secondary Containment Concrete meets structural requirements It is attacked by many contained chemicals deteriorating the concrete Acids Caustics Solvents
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Concrete Substrate
Unprotected Concrete Areas
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Secondary Containment
Chemical-Resistant Coatings can provide the needed chemical protection.
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TYPICAL USES Trenches & pits Vaults & dikes Secondary containment Floors
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Safer
Epoxy, Epoxy Novolac Systems 100% Solids, solvent free, low odor, low VOC
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Chemical Resistance Caustic, Acid, Concentrated sulfuric Acid splash/spill conditions, solvents Safer Products 100% Solids, low odor, low VOC, solvent free
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Concrete Substrate
CONCRETE CONCERNS
2. Shrinkage and Hairline Cracks Common saying with concrete, there are two guarantees with concrete, it will get hard and it will crack
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Concrete Cracks
Causes of Cracks
Shrinkage during cure stage Settlement from earth below concrete settling, possibly due to improper compaction Expansion/Contraction from temperature change
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Concrete Cracks
Non-Moving Cracks Are cracks which usually form from shrinkage
during the concrete curing process.
Surface moisture evaporates faster than it can be replaced by rising bleed water, causing the surface to shrink more than the interior concrete causing the surface cracks Non-moving cracks do not change position significantly after first forming.
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Concrete Cracks
Hairline Cracks
Cracks with minor movement may occur depending on Concrete design Concrete mix Amount of water, Portland cement Aggregate type Admixtures Temperature Humidity Groundwater Sun exposure Other conditions
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Concrete Substrate
CONCRETE CONCERNS
3. Moving Cracks Provide chemical spills easy access through the containment system into underlying soil and groundwater.
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Concrete Cracks
Moving Cracks Caused from expansion and contraction with
temperature changes or other influences such as settlement of the foundation, loads from pump bases or tank foundations
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Existing crack, with CeilLine Overlap (primer, mat & top coat, No basecoat)
Existing crack, with CeilLine Overlap (primer, mat & top coat, No basecoat)
Concrete Substrate
CONCRETE CONCERNS
4. Joints allows expansion and contraction of a concrete slab without generating potentially damaging forces within the slab itself or the surrounding structures..
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Concrete Joints
Expansion and Isolation Joints - They separate or isolate
slabs from other parts of the structure such as walls, footings, columns, etc. They permit movement of the slab and help minimize cracking caused when such movements are restrained.
Expansion joints are usually a complete 'gap' between adjacent bays, i.e., there is a definite break in the concrete and any reinforcing steel that may be present. Where adjacent bays are 'tied' together by means of dowel bars, these dowels are sleeved in one of the bays to allow expansion to take place without generating stresses within the slab.
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Concrete Joints
Expansion Joints
Non-dowelled
dowelled
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Expansion Joint
Ceilcote Design of Expansion joint for Ceilcote Lining, Coating or Flooring systems
Ceilcote Floor System Masking Tape Sealant
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Protective Coatings
Isolation Joint
Isolation Joint Design for Ceilcote Lining, Coating or Flooring Systems
Ceilcote Reinforced Flooring Masking Tape Joint Sealant
Ceilcote Flooring system Ceilcote Slurry Coat 1 Polyethylene Backing Rod Concrete Substrate Fiber Board Expansion Joint Material (Install 1 below floor level)
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Protective Coatings
Concrete Joints
Contraction or Control joint is used to relieve stresses that
develop due to concrete shrinkage. They are constructed to create planes of weakness so that cracks will occur at the desired location.
Joint Material 1/8 Saw Cut Ceilcote Flooring System
Construction/Contraction Joint
Concrete Substrate
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Protective Coatings
Concrete Joints
Contraction or Control joint
Non-dowelled
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Concrete Joints
Control or Contraction joint for Polymer Lining, Coating or
Flooring system
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PROBLEM SOLVING
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CEILCOTE PRODUCTS
Proven Experience in Solving Corrosion and Crack-Bridging Problems in Industry
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