COAL HANDLING PLANT

FUNCTION - Automatic feeding of coal to boiler furnace PROCESS - 1) Coal is unloaded from rail wagons in IV unit of KSTPS 2) Coal is sent to crusher where coal is reduced to very small size Consumption of coal/Unit of electricity - 0.6 Kg Consumption/day - 20000 tons/day

DEVICES 1) Wagon Tripler - 5 (32 wagons/hr) 2) Vibration Feeders - Electromagnetic Type 3) Conveyor belts 4) Crushers - 6 (550 tons/hr)

Raw coal from bharat coal ltd. Dhanbad & bilaspur(MP)

To KSTPS from gudla via a single railway track

Wagon tippler

bunkers

Crusher house

hoppers

Row coal feeders

Coal mills (pulverization)

Boiler furnace ( tangential firing of pulverized coal)

WATER CLEANING

RAW WATER VALVE

CHEMICAL MIXER

FLASH MIXER

CLARIFLOCULATOR TANK

PUMP

SUMP

FILTER BED

CLARIFY WATER STORAGE

PUMP

CLARIFY WATER

CHAMBAL UPSTREA M

RAW WATER

WATER CYCLE OPEN LOOP SYSTEM

CWPH 1-5

CONDENSOR 1-5

RIVE R WTP

FILTER WATER

HOT WATER
DM PLANT SOFT WATER DM WATER

CLARIFIED WATER CWPH 6-7 CONDENSOR 6-7 CLOSED LOOP SYSTEM COOLING TOWER 6-7

BOILER

TURBINE

AIR PRI-HEATER
Function - To raise the temperature of air
Benefit - Increases the efficiency of plant Type - plate, tubular, regenerative KSTPS - uses REGENERATIVE type

AIR PRE-HEATER

Flue gas

Primary air

Secondary air

GENERATOR
It converts mechanical power into electrical power. PRINCIPLE- Electromechanical energy conversion

TECHNICAL SPECIFICATIONApparent output 137.5 MVA Active output - 110 MW Power factor 0.85 lag Excitation voltage - 230 Volt Rated voltage 11 KV Rated speed 3000 rpm Phase connection star-star

ECONOMISER
Function-To extract some part of heat from flue gases & heat the feedwater
Process- Counter flow of flue gases & water Benefits- Increases efficiency

CONDENSER
To provide lowest economic heat rejection temperature for the steam. Thus saving on steam required per unit of electricity. To convert exhaust steam to water for reuse thus saving on feed water requirement.

COLLING TOWER
It converts hot water from into cold water. Its purpose is to re use of the water. Its increase the efficiency of plant. It increase the per capital investment of plant. In K.S.T.P.S. only unit 6th and 7th has cooling tower.

ELECTROSTATIC PRECIPITATOR
Used for the removal of suspended particles and fly ash from industrial flue gases PRINCIPLE- Produces an electrostatic field which attracts the ionized carbon particles and other such particulates which cause environmental pollution.

15

SWITCHYARD
Place where switching operations of power distribution is perfomed. Outgoing Feeder Beawer feeder -1,2 Heerapura feeder - 1,2 Sakatpura Feeder - 1,2,3

220KV SWITCHYARD

Main Equipment Of Switchyard

Bus Bar Bus Coupler Isolating switch Earthing Switch Lightning Arrester Current & Potential Transformer (CT&PT) Circuit Breaker Capacitive Voltage Transformer (CVT) Wave Trap Supporting Structures

TRANSFORMER
GENERATING TRANSFORMER UNIT AUXILLARY TRANSFORMER

TRANSFORMER

STATION TRANSFORMER

EXCITATION TRANSFORMER

CONCLUSION