PROJECT TITTLE DESIGN & FABRICATION OF

ASHOK KUMAR (08ESMME004) DHARMCHAND YADAV (08ESMME011) LALIT KUMAR SHARMA(08ESMME022) SAMRAT SINGH YADAV (08ESMME046) SHYAMSUNDER GUPTA(08ESMME050)

1. 2. 3. 4. 5. 6.

INTRODUCTION PROBLEM STATEMENT PROBLEM FORRMULATION COMPONENTS LIST COMPONENTS DETAILS RESULT

PCB drilling machine is system, which is used to drills holes in PCB (PRINTED CIRCUIT BOARD). It is completely MECHATRONICS based system. The project overview is same is shown in fig.

PARALLEL PORT

MICROCONTROLLER

H-BRIDGE

H-BRIDGE

H-BRIDGE

H-BRIDGE

STEPPER MOTOR 1

STEPPER MOTOR 3

STEPPER MOTOR 2

DC MOTOR

Before the time of PCB Drilling Machine has not been invented yet, people using manual operation to drilled the PCBs holes. Means, the drilling process is done by human, not machine. At that time, even in the industry also using a lot of man power just to do the same thing which is drill the PCBs holes. When it comes to the speed, efficiency and accuracy, manual technique is not suitable way to fulfill these criteria.

The human have a weakness and sometimes they can produce much better result beyond expectation. But usually, they produced only the minimum quality of the result. In terms of accuracy, human are loss to the machine and common mistake such as miss target to drill the correct holes is the major problem and can cause many rejected PCBs. So, the accuracy of drilling the PCBs holes is the most important thing that needs to be taken into account in order to reduce the rejected PCBs. This project attempted to find the solution to these problems.

Fig: PROJECT WORK FLOW

Design of screw thread rod:

A screw thread is defined as a ridge of uniform section in the form of a helix on either the external or internal surface of a cylinder. Internal threads refer to those on nuts and tapped holes, whileexternal threads are those on bolts, studs, or screws.
Fig:trapezoidal thread

Major diameter: the major dia. Is the diameter of an imaginary cylinder that bounds the crest of an external thread or root of an internal thread. Minor diameter: the minor diameter of an imaginary cylinder that bounds the root of external thread or the crest of internal thread. Pitch: the pitch is the distance b/w two similar point on adjacent threads measured parallel to the axis of the thread. Thread angle: thread angle is the angle included b/w the sides of the thread measured in an axial plane.

1. MICROCONTROLLER 2. STEEPER MOTOR 3.DRILLING TOOL KIT 4. SOFTWARES a) Proteus 7.5 Professional Isis (schematic design and simulation) b) Proteus 7.5 Professional Ares (PCB design and layout) c) MPLAB IDE software to write programming for the micro-controller 5.CIRCUITS a) Micro-controller circuit b) Stepper motor circuit c) Power supply (12V, 2A)

MICROCONTROLLER 89C51: In terms of the software, micro controllers have a more compact set of instructions with commands more suited to process control such as input and output from. Single bit operations such as set and reset, bit-wise logical functions or branching instructions that depend on a single bit are commonly available as part of the instruction set to allow for reading input switch status or on/off control of an external event. Since in a given application the micro controller is programmed for one task, it only has one control program. In a microprocessor based system various programs are stored in a mass storage device and then loaded into the RAM for execution. In contrast the micro controller program is typically stored in a ROM or PROM and RAM is used for temporary storage of data.

STEEPER MOTOR: Stepper motors can be used in various areas of microcontroller projects such as making robots, robotic arm, automatic door lock system and etc. In this section also explain the construction of stepper motors (unipolar and bipolar stepper Motors), basic principle and different controlling types (Half step and Full step). The principle of steeper moter is same shown in fig

DRILLING TOOL KIT: For the drilling process is done without facing any problem, the drill will be an important thing to be considered. For the better result of drilling the PCB with various types of drill bits, a very good drill set is properly chosen to perform such a task. One of the ProsKit products is chosen which a Super Drill Set. STEEPER MOTOR CIRCUIT:

MICROCONTROLLER CIRCUIT:

Steeper Motors Machine structure Thread rod

Micro controller device

Base table