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Slide 1 of 83
Crossfeed valve
Manual defueling valve Fueling receptacle Center right pump Pressure fueling station Fuel shutoff valves (3) Fuel temperature indicator No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank APU bypass valve APU fuel shutoff valve To APU
Scavenge valve
Center left pump inlet No. 1 fuel tank Center fuel tank
Scavenge inlet
Bypass valve
No. 2 aft pump Surge tank
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There are three fuel tanks: No. 1, Center, and No. 2. The No. 1 and No. 2 fuel tanks are located in the interspar area of each wing. The center fuel tank is contained in the fuselage (wing center section).
PT. METRO BATAVIA Directorate of Operational
Slide 3 of 83
A pressure fueling station is installed on the right wing leading edge. A fueling receptacle allows a hose to be connected for fueling. Shutoff valves control fuel distribution to the tanks.
PT. METRO BATAVIA Directorate of Operational
Slide 4 of 83
Surge tank
Surge tank
One surge tank can be found outboard of each wing fuel tank. Vent channels allow the surge tanks to collect any fuel overflow from the main tanks. A surge tank drain line then allows the fuel overflow to drain back into the center tank, but prevents fuel flow from the center tank to the surge tank. Each surge tank has a capacity of approximately 30 U.S. gallons.
PT. METRO BATAVIA Directorate of Operational
Slide 5 of 83
Surge tank
Surge tank
A fuel vent scoop is located on each outboard lower wing surface, under the surge tank. The scoops create positive pressure during flight and are the overboard vents for the vent system. If a significant amount of overflow fuel is collected in a surge tank, the fuel will be discharged overboard via the vent scoops. The scoops are designed to prevent ice accumulation.
PT. METRO BATAVIA Directorate of Operational
Slide 6 of 83
Fueling receptacle Pressure fueling station Fuel shutoff valves (3) No. 1 fwd pump No. 1 fuel tank No. 1 aft pump Surge tank Center fuel tank No. 2 fuel tank
Surge tank
The No. 1 fuel tank contains a forward and aft fuel boost pump. Each pump is AC powered and is fuel cooled and lubricated. The forward pump is attached to the forward wing spar and the aft pump is installed in a dry bay within the fuel tank. The wing spar and dry bay isolate the pump motor from the fuel in the tank.
PT. METRO BATAVIA Directorate of Operational
Slide 7 of 83
Fueling receptacle Pressure fueling station Fuel shutoff valves (3) No. 1 fwd pump No. 1 fuel tank No. 1 aft pump Surge tank Center fuel tank No. 2 fuel tank
Surge tank
Fuel from the tank enters each pump through a wire mesh screen via a suction tube inlet. Fuel is discharged from the pump under pressure through the boost pump check valve. The check valves are located inside the fuel tank and will open when respective fuel pump pressure is approximately 12 psi.
PT. METRO BATAVIA Directorate of Operational
Slide 8 of 83
Fueling receptacle Pressure fueling station Fuel shutoff valves (3) No. 1 fwd pump No. 1 fuel tank No. 1 aft pump Surge tank Center fuel tank No. 2 fuel tank
Surge tank
The No. 1 tank fuel LOW PRESSURE lights will illuminate when the respective fuel pump switch is ON and fuel boost pump pressure is low. The LOW PRESSURE lights will also illuminate when the respective fuel pump switch is OFF.
PT. METRO BATAVIA Directorate of Operational
Slide 9 of 83
Fueling receptacle Pressure fueling station Fuel shutoff valves (3) No. 1 fwd pump No. 1 fuel tank No. 1 aft pump Surge tank Center fuel tank No. 2 fuel tank
Surge tank
Prior to fuel entering the No. 1 engine, it must first pass through the engine fuel shutoff valve. The valve is electrically (DC) opened when the No. 1 engine start lever is positioned from CUTOFF to IDLE. The valve closes when the start lever is lowered from IDLE to CUTOFF. The valve also closes when the No. 1 engine fire switch is pulled.
PT. METRO BATAVIA Directorate of Operational
Slide 10 of 83
Fueling receptacle Pressure fueling station Fuel shutoff valves (3) No. 1 fwd pump No. 1 fuel tank No. 1 aft pump Surge tank Center fuel tank No. 2 fuel tank
Surge tank
From the engine fuel shutoff valve, fuel is delivered to the No. 1 engine via the main engine control (MEC).
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Fueling receptacle Pressure fueling station Fuel shutoff valves (3) No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank No. 1 fuel tank Center fuel tank No. 2 fuel tank
Surge tank
A bypass valve allows fuel to be drawn out of the tank by an engine driven fuel pump. This would only occur if both No. 1 fuel tank pumps were to fail. The engine driven fuel pump is attached to the engine gearbox.
PT. METRO BATAVIA Directorate of Operational
Slide 12 of 83
Fueling receptacle Pressure fueling station Fuel shutoff valves (3) Fuel temperature indicator No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank No. 1 fuel tank Center fuel tank No. 2 fuel tank
Surge tank
A fuel temperature sensor is located in the No. 1 fuel tank. The fuel temperature indicator displays the results in C.
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Fueling receptacle Pressure fueling station Fuel shutoff valves (3) Fuel temperature indicator No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank No. 1 fuel tank Center fuel tank No. 2 fwd pump No. 2 fuel tank
The No. 2 fuel tank contains a forward and aft fuel boost pump. Each pump is AC powered and is fuel cooled and lubricated. The forward pump is attached to the forward wing spar and the aft pump is installed in a dry bay within the fuel tank. The wing spar and dry bay isolate the pump motor from the fuel in the tank.
PT. METRO BATAVIA Directorate of Operational
Slide 14 of 83
Fueling receptacle Pressure fueling station Fuel shutoff valves (3) Fuel temperature indicator No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank No. 1 fuel tank Center fuel tank No. 2 fwd pump No. 2 fuel tank
Fuel from the tank enters each pump through a wire mesh screen via a suction tube inlet. Fuel is discharged from the pump under pressure through the boost pump check valve. The check valves are located inside the fuel tank and will open when respective fuel pump pressure is approximately 12 psi.
PT. METRO BATAVIA Directorate of Operational
Slide 15 of 83
Fueling receptacle Pressure fueling station Fuel shutoff valves (3) Fuel temperature indicator No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank No. 1 fuel tank Center fuel tank No. 2 fwd pump No. 2 fuel tank
The No. 2 tank fuel LOW PRESSURE lights will illuminate when the respective fuel pump switch is ON and fuel boost pump pressure is low. The LOW PRESSURE lights will also illuminate when the respective fuel pump switch is OFF.
PT. METRO BATAVIA Directorate of Operational
Slide 16 of 83
Fueling receptacle Pressure fueling station Fuel shutoff valves (3) Fuel temperature indicator No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank No. 1 fuel tank Center fuel tank No. 2 fwd pump No. 2 fuel tank
Prior to fuel entering the No. 2 engine, it must first pass through the engine fuel shutoff valve. The valve is electrically (DC) opened when the No. 2 engine start lever is positioned from CUTOFF to IDLE. The valve closes when the start lever is lowered from IDLE to CUTOFF. The valve also closes when the No. 2 engine fire switch is pulled.
PT. METRO BATAVIA Directorate of Operational
Slide 17 of 83
Fueling receptacle Pressure fueling station Fuel shutoff valves (3) Fuel temperature indicator No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank No. 1 fuel tank Center fuel tank No. 2 fwd pump No. 2 fuel tank
From the engine fuel shutoff valve, fuel is delivered to the No. 2 engine via the main engine control (MEC).
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Fueling receptacle Pressure fueling station Fuel shutoff valves (3) Fuel temperature indicator No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank No. 1 fuel tank Center fuel tank No. 2 fwd pump No. 2 fuel tank
Bypass valve
No. 2 aft pump Surge tank
A bypass valve allows fuel to be drawn out of the tank by an engine driven fuel pump. This would only occur if both No. 2 fuel tank pumps were to fail. The engine driven fuel pump is attached to the engine gearbox.
PT. METRO BATAVIA Directorate of Operational
Slide 19 of 83
Crossfeed valve
Fueling receptacle Pressure fueling station Fuel shutoff valves (3) Fuel temperature indicator No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank No. 1 fuel tank Center fuel tank No. 2 fwd pump No. 2 fuel tank
Bypass valve
No. 2 aft pump Surge tank
The DC powered crossfeed valve connects the left and right fuel manifold. It provides a means of directing fuel to either engine from any tank.
Slide 20 of 83
Crossfeed valve
Fueling receptacle Center right pump Pressure fueling station Fuel shutoff valves (3) Fuel temperature indicator No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank No. 1 fuel tank Center fuel tank No. 2 fwd pump No. 2 fuel tank
Bypass valve
No. 2 aft pump Surge tank
The center fuel tank utilizes the left and right fuel boost pump. Each pump is AC powered and is fuel cooled and lubricated. The center left pump is installed in a dry bay within the No. 1 fuel tank. The center right pump is installed in a dry bay within the No. 2 fuel tank. The dry bay isolates the pump motor from the fuel in the tank.
PT. METRO BATAVIA Directorate of Operational
Slide 21 of 83
Crossfeed valve
Fueling receptacle Center right pump Pressure fueling station Fuel shutoff valves (3) Fuel temperature indicator No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank No. 1 fuel tank Center left pump inlet Center fuel tank No. 2 fwd pump No. 2 fuel tank
Bypass valve
No. 2 aft pump Surge tank
Fuel from the center tank enters each pump through a wire mesh screen via a suction tube inlet. Fuel is discharged from the pump under pressure through the boost pump check valve. The check valves are located inside the fuel tank and will open when respective fuel pump pressure is approximately 1.3 psi.
PT. METRO BATAVIA Directorate of Operational
Slide 22 of 83
Crossfeed valve
Fueling receptacle Center right pump Pressure fueling station Fuel shutoff valves (3) Fuel temperature indicator No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank No. 1 fuel tank Center left pump inlet Center fuel tank No. 2 fwd pump No. 2 fuel tank
Bypass valve
No. 2 aft pump Surge tank
As previously stated, the main tank and center tank check valves open at a boost pump pressure of approximately 12 and 1.3 psi, respectively. Therefore, assuming fuel in all three tanks and all six pumps operating, fuel is delivered to the engines from the center tank first due to the lower cracking pressure of the check valves.
PT. METRO BATAVIA Directorate of Operational
Slide 23 of 83
Crossfeed valve
Fueling receptacle Center right pump Pressure fueling station Fuel shutoff valves (3) Fuel temperature indicator No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank No. 1 fuel tank Center left pump inlet Center fuel tank No. 2 fwd pump No. 2 fuel tank
Bypass valve
No. 2 aft pump Surge tank
The center tank fuel LOW PRESSURE lights will illuminate when the respective fuel pump switch is ON and fuel boost pump pressure is low. The LOW PRESSURE lights will extinguish when the respective fuel pump switch is OFF.
PT. METRO BATAVIA Directorate of Operational
Slide 24 of 83
Crossfeed valve
Fueling receptacle Center right pump Pressure fueling station Fuel shutoff valves (3) Fuel temperature indicator No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank
Scavenge valve
Center left pump inlet No. 1 fuel tank Center fuel tank
Scavenge inlet
Bypass valve
No. 2 aft pump Surge tank
A center tank fuel scavenge system is installed to drain unusable fuel from the center tank into the No. 1 tank. This occurs when both center tank pump switches are positioned to OFF. This action sends an electrical signal to the scavenge valve to open for a time period of 20 minutes.
PT. METRO BATAVIA Directorate of Operational
Slide 25 of 83
Crossfeed valve
Fueling receptacle Center right pump Pressure fueling station Fuel shutoff valves (3) Fuel temperature indicator No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank
Scavenge valve
Center left pump inlet No. 1 fuel tank Center fuel tank
Scavenge inlet
Bypass valve
No. 2 aft pump Surge tank
With the scavenge valve now open, fuel from the No. 1 fwd pump flows to the center tank scavenge jet pump. This results in low pressure being created in the scavenge inlet. Remaining fuel in the center tank is now drawn out and drained into the No. 1 tank. The scavenge valve will close at the end of 20 minutes. The scavenge valve may be re-opened, for 20 minutes, by cycling the center pump switches to ON and back OFF.
PT. METRO BATAVIA Directorate of Operational
Slide 26 of 83
Crossfeed valve
Fueling receptacle Center right pump Pressure fueling station Fuel shutoff valves (3) Fuel temperature indicator No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank APU fuel shutoff valve To APU
Scavenge valve
Center left pump inlet No. 1 fuel tank Center fuel tank
Scavenge inlet
Bypass valve
No. 2 aft pump Surge tank
Fuel may be delivered to the APU from any one of the three tanks. The APU fuel shutoff valve controls delivery of fuel to the APU. The valve is opened and closed by the APU start switch. Pulling the APU fire switch will also close the APU fuel shutoff valve.
PT. METRO BATAVIA Directorate of Operational
Slide 27 of 83
Crossfeed valve
Fueling receptacle Center right pump Pressure fueling station Fuel shutoff valves (3) Fuel temperature indicator No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank APU bypass valve APU fuel shutoff valve To APU
Scavenge valve
Center left pump inlet No. 1 fuel tank Center fuel tank
Scavenge inlet
Bypass valve
No. 2 aft pump Surge tank
With no AC power available to the aircraft, all six fuel pumps are inoperative. If attempting to start the APU with no AC power on the aircraft, the fuel pumps are not available to feed fuel to the APU. Therefore, an APU bypass valve is located in the No. 1 fuel tank which allows fuel to be drawn out of the tank for APU operation. The APU cannot draw fuel out of the No. 2 or center tank.
PT. METRO BATAVIA Directorate of Operational
Slide 28 of 83
Crossfeed valve
Manual defueling valve Fueling receptacle Center right pump Pressure fueling station Fuel shutoff valves (3) Fuel temperature indicator No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank APU bypass valve APU fuel shutoff valve To APU
Scavenge valve
Center left pump inlet No. 1 fuel tank Center fuel tank
Scavenge inlet
Bypass valve
No. 2 aft pump Surge tank
The manual defueling valve is located inboard of the pressure fueling station on the right wing front spar. It controls fuel flow from the fuel manifold to the pressure fueling station. It is used to defuel any one of the three tanks, or to transfer fuel from tank to tank (on the ground only). The handle of the defueling valve is such that its access door cannot be closed when the defueling valve is in the open position.
PT. METRO BATAVIA Directorate of Operational
Slide 29 of 83
Crossfeed valve
Manual defueling valve Fueling receptacle Center right pump Pressure fueling station Fuel shutoff valves (3) Fuel temperature indicator No. 1 fwd pump Bypass valve No. 1 aft pump Surge tank APU bypass valve APU fuel shutoff valve To APU
Scavenge valve
Center left pump inlet No. 1 fuel tank Center fuel tank
Scavenge inlet
Bypass valve
No. 2 aft pump Surge tank
Although not shown in the schematic above, overwing fill ports (for gravity fueling) are provided for the No. 1 and No. 2 fuel tanks. These receptacles would be utilized if pressure fueling facilities are not available. If fuel is desired in the center tank during this type of scenario, fuel must be transferred from the main tanks via the manual defueling valve.
PT. METRO BATAVIA Directorate of Operational
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Instrument Panels
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Measurement/Fueling/Defueling
See picture of fuel tank access panel and dripstick head
Defueling valve
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Measurement/Fueling/Defueling
Fuel Measuring Stick: Utilized to measure fuel quantity in the No. 1 and No. 2 fuel tanks. No dripsticks associated with the center fuel tank. Allows a comparison of fuel weight (as indicated by the fuel quantity indicators) to the value shown on the measuring sticks to ensure the indicators are operating normally. Five sticks installed on each main tank. Reading is obtained by turning the head of the dripstick 90 in a counter-clockwise direction. Slowly lower the stick until fuel begins to drip from the hole located near the bottom of the stick. Quantity may now be determined by reading the measuring units on the stick. This procedure is best performed by trained maintenance personnel.
Slide 46 of 83
Measurement/Fueling/Defueling
Pressure Fueling Station: Provides all the necessary switches, indicators, and valves to quickly fuel all three tanks. Located on right wing, aft of leading edge slats.
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Measurement/Fueling/Defueling
Fueling Receptacle: Connects the fueling hose to the pressure fueling system.
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Measurement/Fueling/Defueling
Fueling Shutoff Valves: Controls fuel distribution to their respective tank. Electrically (DC) activated. Solenoid actuated, spring-loaded to the closed position.
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Measurement/Fueling/Defueling
Manual Override Push Buttons (Solenoid Override): Utilized if DC power is not available to the fueling shutoff valves. Mechanically opens shutoff valve when fuel pressure is supplied.
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Measurement/Fueling/Defueling
Fueling Power Control Switch: Door closed Proximity sensor deactivates DC power to fueling valve switches and panel floodlights. Also deactivates AC power to refuel quantity indicators. Door open Proximity sensor allows DC power to fueling valve switches and panel floodlights. Also allows AC power to the refuel quantity indicators.
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Measurement/Fueling/Defueling
Test Gauges and Fueling Panel: Used by fueling personnel to coordinate the distribution of fuel to the tanks.
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Measurement/Fueling/Defueling
Fueling Valve Switches: OPEN Energizes fueling shutoff valve for respective tank. CLOSED De-energizes fueling shutoff valve for respective tank.
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Measurement/Fueling/Defueling
Fueling VALVE POSITION LIGHTS: Illuminated Respective fueling valve switch in in the OPEN position and the related tank is not full. Extinguished Respective fueling valve switch in in the OPEN position and the related tank is full. Respective fueling valve switch is in the CLOSED position.
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Measurement/Fueling/Defueling
Refuel Quantity Indicators: Indicates total weight of usable fuel in respective tank.
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Measurement/Fueling/Defueling
TEST GAUGES and FUELING CONTROL Switch: (spring-loaded to OFF) TEST GAUGES Checks the operation of the refuel quantity indicators by performing a self-test. AUX POWER FUELING CONTROL Energizes the fueling system if the fueling power control switch should fail to operate when the fueling door is open.
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Measurement/Fueling/Defueling
Manual Defueling Valve: Open Connects fuel manifold to pressure fueling station for defueling or to transfer fuel from tank to tank. Transferring of fuel from tank to tank can only be performed while the aircraft is on the ground. Closed (picture shows handle in closed position) Isolates fuel manifold from pressure fueling station. Note: The handle of the defueling valve is such that its access door cannot be closed when the defueling valve is in the open position.
This concludes the review of the fueling related panels. The remainder of the presentation will discuss more details of the fuel system. Click Next to continue.
PT. METRO BATAVIA Directorate of Operational
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This concludes the discussion of the LOW PRESSURE lights in the center tank. The LOW PRESSURE lights in the No. 1 tank will be discussed next.
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This concludes the discussion of the LOW PRESSURE lights in the No. 1 tank. The LOW PRESSURE lights in the No. 2 tank will be discussed next. You will discover that the No. 1 and No. 2 tank LOW PRESSURE lights function exactly the same.
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This concludes the discussion of the LOW PRESSURE lights in the No. 2 tank.
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MAIN BUS 2
MAIN BUS 1
TRANSFER BUS 1
TRANSFER BUS 2
MAIN BUS 1
MAIN BUS 2
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No. 1 tank
Center tank
No. 2 tank
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