GEARS

(power transmission)
INTRODUCTION
GEARS : a cylindrical cut on the periphery to its axis
, gears are common means of transmitting power in
mechanical energy.
TYPES OF GEARS
Spur gear
Helical gear
Bevel gear
Worm & worm gear
Rack and pinion
 SPUR G EAR

Gear tee thes are c ut parallel t o th e axis ,a nd i t i s used

for p ar alle l sh af ts
 HELICAL GEARS

Here gear t ee th es are no t parallel ,t hey are s pir al arou nd

th e sh af t to f or um o f h el ix, s uch gear s are sus tai n to h ea vy
lo ads
BE VAL GEARS

Th ey are
em plo yed f or
tr ansm it ro ta ti on
betw een t wo no n
par al lel sh af t ,
th ey have c one
-sh ap ed b ody &
str ai ght t ee th es ,
an gel betw een
tw o sh af t is 90
also kno wn as
WORM & WORM GEARS

Worm g ea r is a lo ng
thi n cyli nde r in w itch
on e o r mo re
con tin ues hel ical
teethes t hat me she s
wi th he lical ge ar ,
the y ar e us ed f or
tr an smi tti ng l ar ge
RAC K & PINNION

Rack is a lo ng ro d in
wi tch the g ears are f orm
par all el wi th o ut an y
an ge l, an d pi nio n is a
simple ge ar o r s pur g ear,
the y are us ed f or n on
par all el s haf ts
MATE RI LS USED FOR GE ARS
BRASS
PLASTIC ALUMILUM
STEEL
CAST IRON
WOOD
POWDERED METAL
GEARS
COPPER
 TOARmaintain
DE SIG N precise
GE
gear ratio & out put
PROFILE OF GEARS
speed , gear have
specially designed
cogs the most
popular design used
to achieve this is the
involutes profile ,
use the
mathematical
concept of involutes
cure to space gears,
cogs in a manner
that efficiently
keeps gear ratio
perpendicular to the
flat plane
GE AR DESIG N
 Is generated by pressure
I Npoint
VO LU, on
T E straight
W H E E L linier
S
rolling on the base circle,
the line is tangent on the
base circle & point traces
the involutes profile of
one side of gear tooth as
the line is rolled on the
circle , the angel between
the line of action & the
tangent of pitch is called
pressure angle a pitch
circle is a imaginary ring
of the same dia as
smooth disk that would
transmit the same
relative motion by friction
,as the gear does when
meshed with other gear
does when meshed with
other gear , the radius or
I N VO LU T E W H E E L S
ELE MENT S OF GEAR T EETHS
GEAR AND PINNION ARRANGEME NT
GEAR MANUFAHURE

MOULDING
METHOD
FORMING
METHOD
CUTTING GEARS
FORM CUTTING
GEAR
GENERATING
HOBBING
SHAPE R MACHINE
FORMING TO OL
HOBBING PROCESS
Gear hobbling process
M I L L I N G M AC H I N E
Through arbor of milling machine
MOULDING PROCESS
Plastic –injection-molding process
OTH ER T YPE S O F GEA RS
PLANETRY GEARS
SUN PANLNETRY EPIC GEARS
GEARS ARREGMENT
HARMONIC GEAR ARREGMENT
GEAR INTERNAL GEAR
GENERATING ARRENGMENT
MITER GEARS NON METAL GEARS
HERRINGBONE GEAR
PR IS ENTED BY

A .J ACOB
KIR AN