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OVERVIEW
THE DOUBLEBACKER
What does it do? Holds the liner and web together with minimal pressure just to make a bond across the board and edges What is needed Starch to gel, thus tack then loose moisture Plate temperature is critical Belt speed must be synchronized wit the board speed Top and bottom belt speed must be within 5% of each Plates must be level Weight rolls must be in right order
LEAD - IN
DOUBLEBACKER PROBLEMS
Caliper loss
Edge Bond Blisters
1.8 mm =
PLATE DEFLECTION
NEW BELT
INFUSION HEATING -3
TM
Single fusion cast iron Rounded internal corners on steam path for
optimal flow and elimination of vortexes
Sec A - A
The heating section of the DoubleFacer can be supplied in different versions according to the plants performance and production requirements.
BEARING WEAR
CHECKING TEMPERATURE
Cooler Temperatures are being used dependent on papergrade, flute, Plants mode of operation (cooler vs. hotter)
Steam pressure - 150 psi and above for 325 degrees F Pressure must be adjustable to run the cooler corrugating concept
By wax bar
By wax emulsion spray systems
HEAT TRANSFER
LEVEL CHECKS
=10 mm
WEIGHT ROLLS
WEIGHT ROLLS
PRESSURE BY AIR
BELT PROBLEMS
Belt
Worn Tension
Belt dirty
Belt weaving Belt marking the board
Dirt
Lacing
BELT TRACKER
WORN BELT
Edge bond
Edge crush Edge trim waste Damp board Sheet length variation Marks on board Indentation on board Board weave
measure or clean
adjust adjust clean clean clean clean re-lace belt/tension
BELT MAINTENANCE
Belt cleaning Belt wear Belt life Belt starch pick -up
Belt tracking
Belt splicing Belt tensioning
Belt lagging
Belt speed -top and bottom
BELT CLEANING
RE-INFORCEMENT TAPE
Beltless
BELTLESS -1
BELTLESS 2