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Gas Oil
Hydrotreating Unit
PT Pertamina RU
VI Balongan
Presented by : Dea Amelia - TEG III
14-K-
101
Performance Optimization
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Content
14-K-
101
Evalua
tion
Optimiz
ation
Conclusion
&
Recommen
dation
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Centrifugal
Compressor
14-K-
101
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compressor
Compresses a compressible fluid
into greater pressure
Recycle gas compressor
Centrifugal
Multistage 9 Stages
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Process Flow
Diagram
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principal
Step 1 :
Low pressure gas enters
Step 2 :
First stage Impeller
gives kinetic energy
to the gas
Step 3 :
Diffusers convert
kinetic energy to
pressure
Step 4 :
Return Bend and Return Channels convert
tangential velocity, facilitate the flow to
the next stage
Step 5 :
The final diffuser and
discharge volute
continue the energy
conversion
Steps 2-4 :
Repeated till
discharge pressure
is reached
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Design
Parameters
P
2
= 1230 Psia
T
2
= 179.6
0
F
46,088.5 SCFM
331.1 lbm/min
11,607 RPM
Polytropic Head =
70.798,41 lbf.ft/lbm

Polytropic Efficiency
= 70.2%

Actual Head =
100.852,4 lbf.ft/lbm

GHP = 60,713.16 HP
CHP = 62,590.89 HP
DHP = 63,868.26 HP
14-K-101
P
1
= 1010 Psia
T
1
= 129.3
0
F
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Centrifugal
Compressor
Evaluat
ion
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parameters
59,990 nm
3
/hr
615 ft
3
/min
10,315 RPM
SG = 0.08035

Z = 1.0115

k = 1.3999

n = 1.6195

pol
= 74.68%
14-K-101
P
1
= 976.62 Psia
T
1
= 111.14
0
F
P
2
= 1119.77 Psia
T
2
= 141.82
0
F
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Capacity
Calculation
SCFM 37,200.177
R 571,14
R 520
Psia 14.7
Psia 976.6219
min / ft 615
T
520
14,7
P
ICFM SCFM
3
1
1
=
=
=
lbm/menit 225,572442
1,011
0,080347
0,0763 SCFM 1772 , 200 . 37
Z
SG
0,0763 SCFM m
1
=
=
=
-
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lbf.ft/lbm 8 72.128,217
0,7468
lbf.ft/lbm 7 53.865,320

H
H
pol
pol
act
=
=
=
( )
( )
( )
( )
lbf.ft/lbm 7 53.865,320
1
6219 , 976
1119,771
R 14 , 71 5
1 - 1,61945
1,61945
1,0115
0,080347
35 , 53

1
P
P
T
1 - n
n
Z
SG
35 , 53
H
1,61945
1 - 1,61945
0
n
1 - n
1
2
1 ave pol
=
(
(
(

|
.
|

\
|
=
(
(
(

|
|
.
|

\
|
=
Head Calculation
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HP 5 29.582,069
550
lbf.ft/lbm 8 72.128,217 lbm/min 225,572442

550
H m
GHP
=

=
-
HP 8 30.496,978
0,97
HP 5 29.582,069

GHP
CHP
m
=
=
=
HP 1 31.119,366
0,98
HP 8 30.496,978

CHP
DHP
trans
=
=
=
Power
Calculation
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Centrifugal
Compressor
Optimiza
tion
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Calculation
Comparison
0
5000
10000
15000
20000
25000
30000
35000
40000
45000
50000
S
C
F
M

Capacity
0
50
100
150
200
250
300
350
L
b
m
/
m
i
n

Mass Flow
Rate
0
200
400
600
800
1000
1200
1400
Suction Discharge
P
s
i
a

Pressure
0
20
40
60
80
100
120
140
160
180
200
Suction Discharge
R

Temperature
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Calculation
Comparison
0
20000
40000
60000
80000
100000
120000
Polytropic Actual
L
b
f
.
f
t
/
l
b
m

Head
0
10000
20000
30000
40000
50000
60000
70000
H
P

Power
0
2000
4000
6000
8000
10000
12000
14000
R
P
M

Speed
Polytropic
Efficiency
0
10
20
30
40
50
60
70
80
%
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#14 needs less recycle gas
Decreasing the speed
Capacity is decreased
Operation parameters are
decreased
Head and power are decreased
analysis
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Performance
Curves
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Mechanical
Performance
0
1
2
3
4
5
6
7
20 21 22 23 24 25 26
D
i
s
p
l
a
c
e
m
e
n
t

(

m
)

Date
Coupling Side x
Coupling Side y
Anticoupling Side x
Anticoupling Side y
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Mechanical
Performance
0.115
0.12
0.125
0.13
0.135
0.14
0.145
20 21 22 23 24 25 26
D
i
s
p
l
a
c
e
m
e
n
t

(
m
i
l
s
)

Date
Axial x
Axial y
AXIAL MAX. 25.2 MILS
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optimization
VITAL
Trouble STOP
Overhaul
Routine
Inspection
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Conclusion
Recommen
dation
and
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The necessity of recycle gas in #14 declines,
therefore 14-K-101 is now operating in lower
parameters, by decreasing the turbine speed.
Decreased speed causes decreasing of head
and power, but polytropic efficiency is
increasing.
Conclusion
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14-K-101 is in a good mechanical condition, in
which the vibration is still under the
maximum limits.
The optimization of 14-K-101 is performed by
increasing the intensity of preventive
maintenance.
Conclusion
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The operating parameters should be resetted to
design condition for the best efficiency.
A better and integrated preventive maintenance
should be performed and the availability of critical
spare part should be considered better.
Its better to do a routine calibration on the
instrumentations installed in the compressor
system.

Recommendation
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Its necessary to record the trouble history in detail
to determine the compressor reliability and
preventive maintenance schedule.
Its necessary to reconsider the overhaul schedule
regarding to the compressor work hour.
Its necessary to consider installing the back-up or
spare compressor to assure the continuity of #14
process.

Recommendation
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The End
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Process Flow
Diagram