Академический Документы
Профессиональный Документы
Культура Документы
Program Description:
This program is a repower project driven by the phase out of the 3176C engine. Primary objective of the program was is to install the C11 engine. Additional updates have been included within the program timeline.
Cooling System upgrade R1700G SBR type cooling package with axle cooling in
radiator package. Note system will only flow through cooling package once pre-determined oil temp has been reached to avoid coolant heating oil.
Front Axle Housing Updates Front axle cooling suction port raised to protect lines.
Brake wear check point repositioned to allow wear check without draining oil.
Operator Presence System R1700G SBR R2900G JLK Operator Presence system
installed to improve safety of machine & operators.
Improved ergonomic layout of cab. Cat EMS replaced with display screen. Toggle switches replaced with touch button modules. Mechanical lock out to activate STIC Steer lock out lever.
Steering System Upgrade Main Steer Valve replaced with more modern & serviceable
valve group. Steering Release valve updated & to be standard with tow release option.
Rear Frame Updates Replaceable & serviceable rear wear plates. Rear upper ROPS
mount removable to assist in Transmission installation.
Engine
3176C Engine replaced with C11.
Updated exhaust to improve noise levels in 100-120 Hz range .
3176C Engine
C11 Engine
Ventilation reduction engine package with lower vent rate option available in lieu of Tier III engine. Altitude capability targeted to operate at 4,500 mtrs.
/ Caterpillar Confidential: Green / WHEREVER THERES MINING
Engine
1162
10
Muffler Changes
New muffler with changes to mounting, insulation, perforation and sound attenuation. Exhaust inlet modified for new design. Installation is now safer and less complex due to lifting points and part reduction.
11
R1600G
12
R1600H
13
R1600G Current known field issues of damage to the suction line and guard On the front axle cooling system. Resultant damage can lead to Hose failure and axle draining of oil Suction line guard with subsequent axle failures
Suction hose
R1600H
R1600H Changes Raise the suction line port in the front axle housing reroute hoses and fittings up away from the impact zone
14
R1600H
15
Currently Axle oil needs to be drained pump removed, prior to installing tooling for measuring brake wear.
R1600H
16
R1600G
Gauges & Displays replaced with more advanced display & diagnostic display module. Fault finding, instructions on faults, system pressures, diagnostics carried out with display. Current language options are English & Spanish. Additional ones to be added.
17
R1600H
18
19
20
R1600H
R1600G
21
/ Caterpillar Confidential: Green / WHEREVER THERES MINING
R1600G
22
/ Caterpillar Confidential: Green / WHEREVER THERES MINING
23
R1600H
24
/ Caterpillar Confidential: Green / WHEREVER THERES MINING
R1600H
Replaceable & serviceable rear wear plates. Common part for LH & RH side.
25
/ Caterpillar Confidential: Green / WHEREVER THERES MINING
ROPS Mount
Removable Upper ROPS Mount to allow installation of Transmission easier.
26
Start Receptacle
28
29
30
31
32
33
ATAAC
Brake Cooler
JW Radiator
Brake Oil outlet
Brake Oil Inlet
Brake Cooler
34
/ Caterpillar Confidential: Green / WHEREVER THERES MINING
34 34
35
36
37
38
The system disables the machine by: Engaging Parking Brake Neutralizing Both the Hoist and Steering Circuits Engine Shutting Down / Idle (ET Configurable)
OPS prevents movement of a machine when operator input is not present. When an operators forget the correct stopping and parking procedures, OPS will be engaged for safe shutdown. If an operator exits the cab of a machine without stopping and parking the machine in the correct manner, OPS will disable the machine for safety.
Adems, para operar las funciones de la direccin y del implemento con el freno de estacionamiento conectado, debe hacer lo siguiente.
Mantenga la velocidad del motor por encima de 1.500 rpm.
40
/ Caterpillar Confidential: Green / WHEREVER THERES MINING
The following items are have been removed from the R1600H 9SD model. EAM Electronic Access Module. Will be replaced by VIMS.
Note VIMS for the R1600H is still being developed & a date when it will be available ex factory is still to be determined. Target is for 9SD00101 & Up.
Hand Held Fire Extinguishers. These options will not be available on the 9SD model from Thailand facility. Guard Gp Axle. No longer available ex factory. Still available through parts distribution system if dealer or customer require them to be installed.
41
Questions?
42