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MT Solutions
Lean Enterprise
Systems Thinking Value Streams Waste Reduction (WASTERS) The Five Ss Visual Management
Systems Thinking
Business is made up of many processes Processes have:
Inputs Activities Outputs
Value Streams
Map the As Is Map the Ideal Prioritize the gap issues Creative solutions Proposed new value stream
Shipping CT - 1 day MP - 1 or 2 Packaging Quotation Manufacture CT - 2 wk MP - 5 ttl Manufacturing CT - 2 wks MP - 1 PropEng Contract Review CT - 1 wk MP - team
Communicate
Purchasing CT - 1 wk MP - 1
$ $
Purchasing
Processing / PM CT - 1 wk MP - 2
Program / Design CT - 2 wk MP - 1
Waiting
for information for materials for approval for a meeting for a phone call, fax for computer, copier for an answer forever
Robert Nix - 10/18/2002 6
Ambiguity
Inefficiency Bottlenecks SLOW activity Confusion Friction Distractions Not the best way!
Robert Nix - 10/18/2002 7
Scrap
Rejected material Offal (excess, trim) Obsolete material Trash Etc.
Transit
Motion Movements Travel, transportation Reach Ergonomics Work flow
Eventual Scrap
Work in Process Inventory Clutter
10
Redundancy
Repetition Duplication of work Parallel efforts
11
Sisyphian
Useless tasks Irrelevant Relic activities Its always been done
12
13
14
Visual Management
Visual Controls
Color coding Profiling Staging
Visual Performance
Dashboards Scorecards
Mistake-Proofing
Robert Nix - 10/18/2002 15