Bgas Practical Pictures

Identification: Copper Slag ABRASSIVE IT IS A EXPENDABLE ABRASSIVE.
USE ONLY ONE TIME.

It is a NON METALLIC ABRASSIVE
World Centre for Materials Joining Technology
Copyright 2003, TWI Ltd
B.G.A.S. PAINTING INSPECTION

Identification: Contaminated Copper Slag Abrasive MUST NOT BE REUSED.
Identification: Garnet Abrasive
This abrasive is expendable or reusebale after recycling. MUST BE CLEANED BEFORE RE-USE It is a mineral abrasive
Identification: Metallic Grit This abrasive is expendable or reusable after recycling. MUST BE CLEANED BEFORE RE-USE It is a metallic abrasive
Identification: Shot Abrassive
This abrasive is used in enclosed system such as wheel abrator/Automatic blasting.

Can be reused after cleaning. It is A metallic Abrasive.
Identification: Grit & Shot Mixed Abrasive (80% Shot+20% Grit)
This mixture of abrasive is used in enclosed blasting system like automatic blasting machine.
Grit cuts the profile, shot controls the peaks. This is metallic abrasive.
Identification: Walnut Shell Abrasive This abrasive is not used for steel. This abrasive is agricultural type.
Identification: Screens for Abrasive sieve analysis

BS 410 Standard is followed for testing
Identification: SURFACE PROFILE NEEDLE GAUGE
SET THE GAUGE AT ZERO BY APPLYING PRESSURE ON THE FOOT ON A FLAT SMOOTH GLASS PLATE.
Identification: Dial Micrometer & Replica Tape
Identification: DIAL MICROMETER AND REPLICA TAPE
Identification: SURFACE PROFILE ASSESSMENT OMPARATOR Standard followed for the Test is BS 7079 Pt C
RUST GRADES
RUST GRADES
BLASTING GRADES A Sa 2.5 and Sa 3
BLASTING GRADES
B Sa 1 and Sa 2
BLASTING GRADES
B Sa 2.5 and Sa 3
BLASTING GRADES, COMPARISONS
BLASTING GRADES
C Sa 1 and Sa 2
BLASTING GRADES
C Sa 2.5 and Sa 3
BLASTING GRADES
D Sa 1 and Sa 2
BLASTING GRADES
D Sa 2.5 and Sa 3
B.G.A.S. PAINT INSPECTION

Identification: Hypodermic Needle Gauge MEASURING PRESSURE AT THE NOZZLE INSERT THE NEEDLE THROUGH THE HOSE WITH THE NEEDLE TOWARDS THE NOZZLE, AT AN ANGLE OF approximately 45 DEGREES

Identification: pH indicator Paper, it is used for SURFACE PREPARATION, CHEMICAL CLEANING
pH INDICATOR PAPERS, USED TO MEASURE ACIDITY OR ALKALINITY OF THE SUBSTRATE AFTER FINAL WASH. FOR B Gas THE FIGURE SHOULD BE BETWEEN 4.5 and 7

Below Tests are Quantitative test used for testing hygroscopic salts
Identification: MERKOQUANT TEST
Identification: Bressel Sample Patch
Identification: SALTS DETECTION, BRESLE SAMPLE PATCH KIT

PAINT TESTING
Identification: Density or Specific Gravity (SG) Cup with 100cc size

PAINT TESTING
Identification: Hegman Grind Gauge This Gauge is used for FINENESS OF GRIND, DEGREE OF DISPERSION
Identification: Rotational Viscometer with rotothinner.
This equipment measure Dynamic Viscosity.

Its unit is in Poises
Identification: Krebs Stormer Viscometer This equipment is used to measure Kinematic Viscosity. Its unit is in poises
Identification: Ford Flow Cup Number 4 this equipment is used to measure flow viscisity. 4 means it has 4mm dia hole .

Identification: Ford Flow Cup
Identification: Eccentric Wheel This equipment is used to measure WFT (Wet Film Thickness)

Identification: Comb Gauge It is used to measure WFT

Identification: Paint Inspector Gauge (PIG Gauge) it is also called Destructive Test Gauge. This Gauge is used to measure DFT (Dry Film Thickness). This equipment has microscope.
This Equipment measures total DFT, each coat DFT and number of coats.

Identification : The Saberg Test Drill It used for DFT measurement. It is a destructive test gauge
All Below Equipments are Used to measure DFT and is Called Digital/ELECTRONIC DFT GAUGES
Also Called Non-Destructive Gauge

Identification: ELECTROPHYSIC MINI TEST Identification: The Exacto
Identification: ELCOMETER 456
Identification: The Tinsley Pencil This equipment is used to measure DFT and it has magnet
THE TINSLEY PENCIL

Identification: Horse Shoe Gauge This equipment is used to measure DFT, it has a magnet
Identification: Banana Gauge This equipment is used to measure DFT has a magnet, Model 111

Identification: Banana Gauge This equipment is used to measure DFT has a magnet, Model 211

Identification Plastic Shim for DFT measurement
PURPLE BLUE BROWN WHITE YELLOW
25um 50um 125um 250um 500um
nominal values

Identification: Conical Mandrel This equipment is used for Flexibility Test

Identification: Bollotini Test for Drying & Curing
GRADUATED IN HOURS OF TRAVERSE
TRAVERSE

Identification: BK DRYING TIME RECORDERS Used for DRYING AND CURING TESTS.

Identification: MECHANICAL THUMB TEST, THROUGH DRYING

Identification: WOLFF- WILBORN PENCIL SCRATCH TEST

Identification: THE PFUND CRYPTOMETER for Opacity Test

Identification: Hiding Power Chart

DEGREE OF GLOSS MEASURED WITH A GLOSSMETER, ( REFLECTOMETER ) GLOSS CAN BE AFFECTED BY 1. PIGMENT VOLUME CONCENTRATION 2. FINENESS OF GRIND PARTICLE SIZE 3. RESIN TYPE 4. REFRACTIVE INDEX 5. SOLVENT TYPE

PAINT TESTING . ADHESION In adhesion Test There are three failure is recorded as follows: 1. PRIMER TO SUBSTRATE FAILURE 2. INTERCOAT ADHESION FAILURE
3. COHESIVE FAILURE

Identification: V Cut Test for Adhesion
CUT V
30 INC
INSERT BLADE TIP

APPLY LEVERAGE
15mm~ LEG
CROSS SECTION ON A A

Identification: CROSS CUT ( CROSS HATCH) TEST for Adhesion
Cut 6 lines vertical and

6 horizontal, 25 x 2mm squares. Apply tape,
pull off and compare for

% area of detachment . Standard BS 3900 Pt E6 is followed to do the test.

Identification: Special Cutter tools for CROSS CUT ( CROSS HATCH ) Adhesion Test

Identification: THE DOLLY TEST for adhesion

Identification: THE HYDRAULIC ADHESION TESTER

Identification: WHIRLING HYGROMETER

WHIRLING OR ASPIRATED HYGROMETER PRE-USE CHECKLIST IS THERE A WICK IS THE WICK CLEAN IS THE WICK WET, MUST BE DISTILLED WATER IS THE WICK FASTENED AROUND THE BULB NECK IS THE MERCURY IN A CONTINUAL , UNBROKEN STREAM, IF NOT , RECTIFY BY PULLING BACK WITH A MAGNET

Identification: DEW POINT CALCULATOR for weather condition

Below Gauges are for steel temperature measurement
Identification: Magnetic Lympet Gauge Identification: Thermocouple

Identification: CATHODIC DISBONDMENT TEST

Identification: High Voltage Holiday Detector Used for holiday or pinhole detection, operates up to 5Kv

Identification: Wet Sponge Holiday Detector This equipment is used for holiday or pinhole detection
VOLTAGE RANGE 3 TO 90v. INTERMEDIATE 67.5v. Sponge is wetted in water with a drop of detergent, excess squeezed out, then passed methodically over the substrate

PAINT FAULTS Name: BITTINESS

PAINT FAULTS Name: BLEEDING

PAINT FAULTS Name: BLISTERING

PAINT FAULTS Name: CHALKING

PAINT FAULTS Name: CISSING

PAINT FAULTS Name: CRACKING

PAINT FAULTS Name: CRATERING BOWL SHAPED DEPRESSIONS. CAUSED BY ESCAPING SOLVENT OR GASES. PAINT IS OF TOO LOW A VISCOSITY TO FLOW AND FILL THE DEPRESSIONS

PAINT FAULTS Name: CURTAINS, SAGS, RUNS AND TEARS

PAINT FAULTS Name: FLAKING

PAINT FAULTS Name: HOLIDAYS

PAINT FAULTS Name: LIFTING

PAINT FAULTS Name: ORANGE PEEL
SIMILAR APPEARANCE TO A CITRUS FRUIT SKIN

PAINT FAULTS Name: ROPINESS or Brush Mark

PAINT FAULTS Name: WRINKLING AND RIVELLING

HEALTH AND SAFETY, COSHH REGULATIONS
ABBREVIATIONS
EH 40, GUIDANCE NOTES, HEALTH AND SAFETY EXECUTIVE MEL , MAXIMUM EXPOSURE LIMIT OEL, OCCUPATIONAL EXPOSURE LIMIT OES, OCCUPATIONAL EXPOSURE STANDARD LEL, LOWER EXPLOSIVE LIMIT UEL, UPPER EXPLOSIVE LIMIT RAQ, REQUIRED AIR QUANTITY

Identification: DRAGER TUBE AND BELLOWS

Bgas Practical Pictures

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Identification: Copper Slag ABRASSIVE IT IS A EXPENDABLE ABRASSIVE.

USE ONLY ONE TIME.

Copyright 2003, TWI Ltd

B.G.A.S. PAINTING INSPECTION

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology

Identification: Garnet Abrasive

World Centre for Materials Joining Technology

World Centre for Materials Joining Technology

Identification: Shot Abrassive

This abrasive is used in enclosed system such as wheel abrator/Automatic blasting.

World Centre for Materials Joining Technology

Identification: Grit & Shot Mixed Abrasive (80% Shot+20% Grit)

World Centre for Materials Joining Technology

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology

Identification: Screens for Abrasive sieve analysis

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology

Identification: SURFACE PROFILE NEEDLE GAUGE

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology

Identification: Dial Micrometer & Replica Tape

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology

Identification: DIAL MICROMETER AND REPLICA TAPE

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology

BLASTING GRADES A Sa 2.5 and Sa 3

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology

BLASTING GRADES, COMPARISONS

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology

B.G.A.S. PAINT INSPECTION

World Centre for Materials Joining Technology

B.G.A.S. PAINTING INSPECTION

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology

B.G.A.S. PAINTING INSPECTION

Identification: Bressel Sample Patch

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology

Identification: SALTS DETECTION, BRESLE SAMPLE PATCH KIT

Copyright 2003, TWI Ltd

World Centre for Materials Joining Technology