Fabric Science I

Subject Code B FP (T) 1 09 T National Institute of Fashion Technology, India

Unit 7 Spun Yarn Manufacturing Process

Content
7 Spun yarn manufacturing Process 7.1 Ring Spinning 7.2 Rotor Spinning 7.3 Friction Spinning 7.4 Airjet Spinning

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7. Spun yarn manufacturing Process

Spun yarn can be manufactured through any one of the following methods. Ring spinning Open end Spinning Friction Spinning Air jet spinning Among the above methods of spinning.
Ring Spinning is the oldest & effective yarn manufacturing system.
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7.1 RING SPINNING

The formation of Yarn from staple fibre by spinning becomes possible when they have surfaces capable of cohesiveness. Also the flexibility permits the fibres to be twisted around one another. uniformity of fibre length gives yarns a required evenness and improves quality.

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Process Flow Chart

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SPINNING PROCESS FLOW CHART (Cotton)

Ginning
Baling

Removing cotton fibres from seed.

Fibres are packed in Compressed form for easy Transportation to Bale form. The fibres in bale normally opened and cleaned from dirt and foreign particles. o/p - Lap form ( Fibres in sheet form Wound as a cylinder )

Bale opening & Cleaning

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Carding

Fibres are cleaned as well as fibres are Individually separated. o/p - Sliver form (Fibres in thick rope form)

Lap former

Slivers are converted into lap forms so that it can be fed in combing machine. o/p - Lap form (fibres in sheet form of Smaller width)

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Combing

Fibres are combed off and short fibres are removed sliver form.

Drawing

Fibres in sliver form are passed in between a set of top & bottom rollers. To improve uniformity. o/p - Sliver form
Fibres in sliver are reduced into thin rope form with slight twist. o/p - Roving Form Fibres in small rope form are still reduced and given sufficient twist to form a yarn

Roving frame Spinning

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In Ring Spinning
Blow room
For Combed yarn Carding

Drawing

Combing
For carded yarn

Drawing

Simplex

Spinning
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Blow room- Blendomat

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MBO

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Step cleaner

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Beater-Pin type

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Beater-Saw tooth

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Carding

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Carding

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Drawing

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Sliver lap

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Ribbon lap

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Comber

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simplex

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Travellers

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Ring frame

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Winding

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Winding-Auto conar

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Compact Spinning

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7.2 Rotor Spinning

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Principles

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7.3 Friction Spinning

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Perforated cylinders

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7.4 Air-jet Spinning

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Core Spun Yarn

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Core Spun Yarn

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Wrap Spinning

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Wrap Spinning

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Thank You

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