OPM Cycle

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Πϟ΍ Ϛϴ
Ϝϟ΍ ΐ ϟ΍ϮϗΝΎ
Θϧ·ϊ Ϩμ ϣ

ϡή ϮϠϴϛ 1 Ϛϴ
ϛ ΐ ϟΎ
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Larine Cake 1 KG

Liquid
Water Sugar Milk Flour Egg Vanillin
Honey
0.5 Liter 100 GM 0.5 Litre 300 GM 2 Each 2 Gm
20 GM

- No By Products or Co products
- we Might use scaling option
- the water item is a non-inventory item
- all items are scalable
- Inspect Cake after production
- The Cake has two months before to be expired
- The Egg has one month before to be expired
- The Milk has 7 days before to be expired

Expired

Lot Control
 1- Blending Activity: Worker + Mixer M/C
2- Heating Activity: Worker + Oven M/C + Sprinkler M/C
3- Cutting Activity: Worker + Cutting M/C

Running Operation

Raw Material 1-Blending 1-Heating 1-Cutting Finished Product

-Water - Liquid
- Milk Honey
- Egg
- Vanillin
- Sugar
- Flour

Routing
Net Requirements = Safety Stock - On hand + Demand - Scheduled Receipts
‫أمر إنتاج ‪ 10‬كيكات‬
 ‫بعد عمل ‪ Run‬لل ‪ MRP Plan‬للبيض‬

‫انا قلتله ان ال ‪ Safety Stock =12 Dozen‬اى يساوى ‪ 144‬بيضة وفيه امر انتاج بـ ‪ 10‬قوالب‬
‫كيك محتاجين ‪ 20‬بيضة يصبح المجموع ‪ 164‬بيضة وال ‪ Max‬بتاع ال ‪Order = 25‬‬
‫فتم عمل ‪ 6‬اوامر بـ ‪ 25‬بيضة اى ‪ 150‬بيضة وامر وحيد ب ‪ 14‬بيضة‬
‫الجمالى =( ‪ 164 = 14 + ) 25 * 6‬بيضة‬
 ‫بعد عمل ‪ Run‬لل ‪ MRP Plan‬للدقيق‬

‫‪ 50‬جرام‬
‫زيادة‬
‫ناتجة من‬
‫ال ‪Min‬‬
‫‪Qty‬‬

‫انا قلتله ان ال ‪ Safety Stock =50 GM‬وفيه امر انتاج بـ ‪ 10‬قوالب كيك محتاجين ‪ GM 3000‬يصبح‬
‫المجموع ‪ GM 3050‬وال ‪ Max‬بتاع ال ‪ Order = 500‬و ال ‪ Min‬بتاع ال ‪Order = 100‬‬
‫فتم عمل ‪ 6‬اوامر ب ‪ 500‬جرام اى ‪ 3000‬جرام وامر وحيد ب ‪ 100‬جرام ليصل الى ‪ 3050‬وهناك زيادة ‪50‬‬
‫جرام لن اقل كمية يطلع بيها امر هى ‪ 100‬جرام ‪.‬‬
‫الجمالى =( ‪ 3100 = 100 + ) 500 * 6‬جرام‬
 ‫بعد عمل ‪ Run‬لل ‪ MRP Plan‬للعسل‬

‫انا قلتله ان ال ‪ Safety Stock = 10000 GM‬وفيه امر انتاج بـ ‪ 10‬قوالب كيك محتاجين ‪GM 200‬‬
‫يصبح المجموع ‪ 10200GM‬وال ‪ Max‬بتاع ال ‪ Order = 30000‬و ال ‪ Min‬بتاع ال = ‪Order‬‬
‫‪15000‬‬
‫فتم عمل أمر واحد ب ‪ 15000‬وبالتالى فيه زيادة مقدارها ‪ 4800‬جرام‬
 ‫بعد عمل ‪ Run‬لل ‪ MRP Plan‬للبن‬

‫انا قلتله ان ال ‪ Safety Stock = 10 Liter‬وفيه امر انتاج بـ ‪ 10‬قوالب كيك محتاجين ‪ Liter 5‬يصبح‬
‫المجموع ‪ Liter 15‬وال ‪ Max‬بتاع ال ‪ Order = 50‬و ال ‪ Min‬بتاع ال ‪Order = 15 Liter‬‬
‫فتم عمل أمر واحد ب ‪Liter 15‬‬
 ‫بعد عمل ‪ Run‬لل ‪ MRP Plan‬للسكر‬

‫انا قلتله ان ال ‪ Safety Stock =10000 GM‬وفيه امر انتاج بـ ‪ 10‬قوالب كيك محتاجين ‪GM 1000‬‬
‫يصبح المجموع ‪ 11000‬وال ‪ Max‬بتاع ال ‪ Order = 5000‬و ال ‪ Min‬بتاع ال ‪Order =30000‬‬
‫فتم عمل أمر واحد ب ‪GM 11000‬‬
 ‫بعد عمل ‪ Run‬لل ‪ MRP Plan‬للفانيليا‬

‫انا قلتله ان ال ‪ Safety Stock =30000 GM‬وفيه امر انتاج بـ ‪ 10‬قوالب كيك محتاجين ‪ GM 20‬يصبح‬
‫المجموع ‪ 30020‬وال ‪ Max‬بتاع ال ‪ Order = 10000‬و ال ‪ Min‬بتاع ال ‪Order = 5000‬‬
‫فتم عمل ثلث اوامر كل واحد منهم ب ‪ 10000‬وواحد كمان بال ‪ Min‬اللى هو ‪ 5000‬كده يبقى حققت ال‬
‫‪ Safety Stock‬وخدت ‪ 20‬من اخر ‪ 5000‬هاصنع بيهم ويتبقى زيادة ‪4980GM‬‬
Approve MRP from MRP Run

Approve The Selected Raw

Approve Actions :Process Planning >MRP >Inquires > Action Messages

Approve The Selected Raw

Approve Actions :Process Planning >MRP >Inquires > Action Messages

Click Ok
Auto Create from Purchasing ..Create PO

‫ كاملين مرة واحدة فى امر واحد‬164 ‫وهاطلب ال‬

Receive Egg but you have to enter Lot Numbers
‫‪Enter Lot Numbers Every Lot as dozen = 12‬‬

‫علمنا ‪ 13‬لوت كل واحد بكمية ‪ 12‬واخر واحد ال ‪ 14‬بكمية ‪4‬‬

Enquiry at the Item On-Hand Qty

Status =INSP ‫لحظ ان ال‬

Create a specifications and attach a test to inspect the Egg
Create a validity rule into the specifications

From Here you limit when the lot inspected and in spec the Lot
status will be GOOD ,Out spec the lot status will be REJ
Create a sample to inspect the Egg
Accept the Sample from the Results
From Inquiry form the Status of Lot 1 and Lot 2 appear GOOD
Repeat All Items

We will repeat these steps to

satisfy the demand of all
Items
And the On-hand Qty will be
like next slides
1-EGG------------------------164 EA
1-Flour-----------------------3.1 KGM
1-Liquid Honey-----------------------15 KGM
1-Milk----------------------15 LT
1-Sugar---------------------11000 GM
1-Vanillin--------------------30020 GM
Back to Process Execution

Now you will continue your Batch

TO Produce 10 Cakes ….these the Ingredients with Quantities
Release Batch to be the Status = WIP

After make Release Action for

the Batch the On-hand Qty for
ingredients will be as follows
For Egg we took 20 Each
On-Hand Before Batch

Qty needs for Batch

On-Hand After Batch

For Floor we took 3000 GM
On-Hand Before Batch

Qty needs for Batch

On-Hand After Batch

For Liquid Honey we took 200 GM
On-Hand Before Batch

Qty needs for Batch

On-Hand After Batch

For Milk we took 5 LT
On-Hand Before Batch

Qty needs for Batch

On-Hand After Batch

For Sugar we took 1000 GM
On-Hand Before Batch

Qty needs for Batch

On-Hand After Batch

For Vanillin we took 1000 GM
On-Hand Before Batch

Qty needs for Batch

On-Hand After Batch

Complete The Batch

Now we complete the Batch

and Allocate the 10 Pieces
Cake at 051206 Lot Number
Inquire at The Cake and take care that it’s still has INSP Status
Order Management

There was a customer

request 6 Each of
cakes
Enter The Price = 12 for the Cake at Price List Process
Create Sales Order that want 6 Each of Cake
Book the Order (Unit Price = 12)
Go to Shipping Transactions and Launch Pick Release
Go to Transact Process Move Orders and Transact the Qty from the Inventory

Note This Option created by Order Management parameters that must the Inventory
who is responsible for issue the items from the warehouse
Go to Manual Allocate Action and click Go and Allocate the Lot And Qty
At Shipping Transaction Click Ship Confirm
Confirm the Delivery
You will find only 4 Items on-hand after issuing 6 for Customer
Thank you