Ankur Scientific Energy Technologies Pvt. Ltd.

Biomass to Energy

Ankur Scientific, Baroda, India

Ankur Scientific Energy Technologies Pvt. Ltd.

What we are About Ankur Scientific

Ankur Scientific Energy Technologies Pvt. Ltd.

Founded by Dr.B.C.Jain In 1986

Located in Vadodara

12 National Associates 4 Regional Offices

8 International Associates

125 Employees Extensive Mfg. Facilities GoI recognised R&D

World wide leader In Small & Medium scale Gasifiers

Senior Management Well known Nationally & Internationally for expertise In Gasifier Technology

Installed more than 900 gasifiers worldwide

Ankur Scientific Energy Technologies Pvt. Ltd.

Vision
We want to provide Energy that is
Green,

Clean,
Sustainable &

Convenient
at costs that enable all to use it

Ankur Scientific Energy Technologies Pvt. Ltd.

Achievements
ISO:9001, 14001 and OHSAS: 18001 certified Won National Award for Technology Development in 1990 Twice won the FGI award for Excellence in Science and Technology Won the FGI award for Best SSI Unit. DSIR approved R&D Department Granted many research projects by the GoI

Ankur Scientific Energy Technologies Pvt. Ltd.

Ankur - Strengths
One stop shop - designing to servicing done in house unlike competitors. Simple System - Extremely clean gas generated from the gasifier, making downstream cleaning systems simple. Organizational ability to handle large international projects - We do at least 10 international assignments an year. Largest field experience - Ankur makes more gasifiers than all other manufacturers cumulatively.

Ankur Scientific Energy Technologies Pvt. Ltd.

What we do?
At Ankur Scientific we are engaged in Research, Development and Commercialization of Biomass to Energy equipment. Ankur is today seen as a world leader in the field of Biomass Gasification. Both Wet and Dry fermentation technologies are offered to convert various biomasses to Biogas.

Ankur Scientific Energy Technologies Pvt. Ltd.

Gasification

Ankur Scientific Energy Technologies Pvt. Ltd.

What is Biomass Gasification?

Basic Process Chemistry
Conversion of solid fuels into combustible gas mixture called producer gas (CO + H2 + CH4) Involves partial combustion of biomass Four distinct process in the gasifier viz. Drying Pyrolysis Combustion Reduction

Ankur Scientific Energy Technologies Pvt. Ltd.

Gasification Basic Process Chemistry Schematic

Ankur Scientific Energy Technologies Pvt. Ltd.

Producer Gas - Composition?

Particulars CO H2 CH4 N2 CO2 Gas C.V. (kcal/Nm3) Gas generated in Nm3/kg of biomass Rice Husk 15-20% 10-15% Upto 4% 45-55% 8-12% Above 1050 2 Woody Biomass 15-20% 15-20% Upto 3% 45-50% 8-12% Above 1100 2.5

Ankur Scientific Energy Technologies Pvt. Ltd.

Ankur Gasifiers Product Portfolio

The WBG Series: Fuel : Woody Biomass

What we Offer

The FBG Series: Fuel : Fines (Rice Husk)

The Combo Series: Fuel : Both of the above

Ankur Scientific Energy Technologies Pvt. Ltd.

Ankur Gasifiers Product Portfolio

WBG Series 5 kWe to 2200 kW. Uses wood, corncob, coconut shells, bamboo pieces as the fuel. Thermal output 12,500 4,500,000 kCal/hr. FBG Series 40 kWe to 700 kW.

Ankur Scientific Energy Technologies Pvt. Ltd.

Ankur Gasifiers Product Portfolio

FBG Series (contd.) Uses rice husk, mustard stalk, coconut stalk etc. as fuel. Thermal output 100,000 1,650,000 kCal/hr COMBO Series 40 kWe to 700 kWe. Multi Fuel capability (woody as well as fines) Thermal output 100,000 1,650,000 kCal/hr

Ankur Scientific Energy Technologies Pvt. Ltd.

Applications
Power Generation
o Irrigation Pumping o Village Electrification

Thermal Applications
o Hot Air Generators
o Dryers o Boilers o Thermic Fluid Heaters o Ovens o Furnaces & Kilns

o Captive Power (Industries)

o Grid-fed Power from Energy Plantations on Wastelands o Simultaneous Charcoal and Power Production

Ankur Scientific Energy Technologies Pvt. Ltd.

Indicative Schematic Power Gen

Ankur Scientific Energy Technologies Pvt. Ltd.

Indicative Schematic Thermal

Ankur Scientific Energy Technologies Pvt. Ltd.

Environmental Aspects
Water
Package

Used in re-circulation mode with zero discharge. Occasional ph adjustment and simple treatment may be needed. Gasifier does not release gas to the atmosphere. Combustion in user equipments (connected to gasifier) is much cleaner compared to liquid fuels.

Air

Ankur Scientific Energy Technologies Pvt. Ltd.

Environmental Aspects
Solid Waste
Package

(contd.)

Charcoal can be sold as fuel. Biological ash can be returned to the soil.
In case of major user equipment i.e. genset, noise level is lower than with 100% liquid fuels.

Noise

Biomass materials contain negligible Sulphur

Ankur Scientific Energy Technologies Pvt. Ltd.

Some Case Studies

Ankur Scientific Energy Technologies Pvt. Ltd.

Thermal Application Granule Drying

Khaitan
One of the leading chemical manufacturers in the country

WBG-500 is replacing 110 liters of FO per hour

Payback in less than 8 months Recently installed `Ankur 1 X WBG-850 gasifier and 2 X WBG-700. All their plants now work with Ankur Gasifiers.

Ankur Scientific Energy Technologies Pvt. Ltd.

Thermal Application Calcination Kiln

Calchem
One of the leading Calcium Carbonate manufacturers in the country WBG-850 (in Hot Gas Mode) is replacing 350 kgs of coal per hour. A 2nd WBG-1100 is replacing 450 kgs of coal per hour The company had also applied for VERs and has been able get a buyer for 6 Euros per tonne

Ankur Scientific Energy Technologies Pvt. Ltd.

Captive Power Largest Carpet Mfr.

Based in the Indian state of Uttar Pradesh. Biggest carpet manufacturer in the country Use Diesel gensets for their power needs due to acute power shortage. Installed Ankur FBG-250 along with recommended Diesel engines to replace 75% of their Diesel use. Ankur FBG-500 + 2 X Greaves engines being installed

Ankur Scientific Energy Technologies Pvt. Ltd.

Tea Company - Cogen

Two orders received from Finlays, UK
Muzizi Factory GAS-250 Ankole Factory WBG-200 in Ultra Clean Gas Mode

Muzizi Factory
Complete co-generation system being offered Heat recovery from Engine Exhaust, Engine Jacket and After Cooler. Synchronization panel to synchronize the GAS-250 system with existing 250 KVA genset.

Ankur Scientific Energy Technologies Pvt. Ltd.

From top left to right Exhaust Cooler, Remote Radiator, Gasifier, Engine Genset modified to operate on Producer Gas

Ankur Scientific Energy Technologies Pvt. Ltd.

Ankur Scientific Energy Technologies Pvt. Ltd.

EERC- USA
The whole gasifier system is mounted on a trailer The gasifier is coupled to three turbines of 30 kW

Ankur Scientific Energy Technologies Pvt. Ltd.

GAS-60, Italy

Ankur Scientific Energy Technologies Pvt. Ltd.

4 kWe Power Plant - Colombia

Ankur Scientific Energy Technologies Pvt. Ltd.

11 kWe Power Plant - NZ

Ankur Scientific Energy Technologies Pvt. Ltd.

Partial LoI - Dual Fuel Power Gen

Partial List - Domestic Maa Rice Mill, Memari, Burdwan LNC Rice Mill and Sabita Rice Mill, Burdwan M/s Jai Baba Bakreshwar Rice Mill, Birbhum M/S Balaji Industries, Pilibhit, U.P. Sree Brijuka Agro Products Pvt. Ltd., Burdwan Prem Rice Udyog, U.P. Shreema Rice Mill More than 200 systems working in Dual Fuel Mode

Ankur Scientific Energy Technologies Pvt. Ltd.

Partial LoI -100% Gas Power Gen

Agrocel, Dhordo, Bhuj GAS-180 Muni Seva Ashram, Goraj 1 X GAS-40 Periyar Maniammai College for Women, Thanjavur 1 X GAS-200 Adi Chunchinagiri Medical College GAS-250

Sringeri Mutt GAS-120

More than 20 large rating 100% Gas systems supplied

Ankur Scientific Energy Technologies Pvt. Ltd.

Partial LoI Rural Electrification

15 X GAS-11 with CII & World Bank

3 X GAS-22 with N.T.P.C.

15 X GAS-11 & 1 X GAS-22, Orissa Govt. 5 X GAS-11, Maharashtra Govt. 60 GAS-9 systems with Tamil Nadu Govt. for village water supply GAS-11 & GAS-22 with World Bank for Cambodia GAS-22 & GAS-103, Sri Lanka (ordered by UNIDO) GAS-11 orderded by UNIDO for Uganda

Ankur Scientific Energy Technologies Pvt. Ltd.

Partial LoI - Exports

1 X GAS-11, 3 X GAS-70 + 1 X GAS-500, Italy
1 X GAS-120, 9 X GAS-250, Germany 2 X GAS-11, 1 X GAS-22, 1 X GAS-103, 1 X GAS-40, 1 X GAS-4, 1 X GAS-70, Sri Lanka WBG-850, South Korea GAS-250, Poland 1 X WBG-500, 2 X GAS-11, Russia

Ankur Scientific Energy Technologies Pvt. Ltd.

Partial LoI - Exports

1 x WBG-40, Australia
1 X GAS-11, New Zealand 2 X WBG-1800, Malaysia

1 X GAS-11, 1 X GAS-22, 8 X FBG-200, Cambodia

1 X WBG-80, Mozambique GAS-200 Finlays Group, 1 X WBG-150,

1 X WBG-100, 1 X GAS-11, Uganda

1 X FBG-100, 1 X FBG-150, Bangladesh GAS-28, Madagascar

Ankur Scientific Energy Technologies Pvt. Ltd.

Biogas

Ankur Scientific Energy Technologies Pvt. Ltd.

What is a Biogas Plant

Basically Methane & CO2 Gas Producer. Methane Odorless, Colorless, Good Calorific Value, Green House Gas Sources : Animal Manures, excreta, kitchen waste, Industrial Chemical Processes, Sea Water Bed, etc.

Animal Manure & Excreta contributes around 16 % of the total global methane emission.

Ankur Scientific Energy Technologies Pvt. Ltd.

Schematic of a typical Biogas Plant

Ankur Scientific Energy Technologies Pvt. Ltd.

Biogas Plants Offered

Ankur Scientific offers plants on the following feeds : 1. Cattle dung based

2. Kitchen waste based

3. Vegetables & fruit waste based

4. Dry Crop residues based

5. Organic effluent based

Ankur Scientific Energy Technologies Pvt. Ltd.

Ankur Scientific Energy Technologies Pvt. Ltd.

Benefits of Biogas Plants

Contributes substantially in reducing Global Warming.

Cost effective replacement for Fossil Fuels.

This Smoke Free gas emits less carbon dioxide as compared to other fuels. A very efficient and environmentally friendly solution for disposing off various organic matter.

Ankur Scientific Energy Technologies Pvt. Ltd.

Biogas Plants Reduction in Global Warming

METHANE Contributes largely in Global Warming Traps 21 times more heat than CO2 Over the 100 years 25 times more temperature impact than that by CO2
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Biogas Plant Traps Methane Fuel Carbon Dioxide.

Ankur Scientific Energy Technologies Pvt. Ltd.

Thank You