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Scope
Applies to all GM Stamping and Assembly plants and external suppliers on; exposed metal parts, bodies in white and painted panel reviews
Openings / Inners
50 cm
50 cm
Openings / Inners
50 cm
50 cm 50 cm
Points for Objections - Points for objections will be assigned depending on the classification and respective zone Zone Zone A: Zone B: Zone C: Zone D: 5pts Class 1s (A1) 100pts (B1) 60pts (C1) 30pts (D1) 15pts Class 2s (A2) 35pts (B2) 25pts (C2) 15pts (D2) 10pts Class 3s (A3) 15pts (B3) 10pts (C3) (D3) 5pts
Class 3s Guidelines
Side of Panel
Part Sketch
Mark objections on the sketch - Objection Name/Symbol - App. Zones Letter (A/B/C/D) - Objection Classification Number (1/2/3)
Assign point value and then sum up the assigned point values to calculate total points
Convert the total points to a quality grade by dividing by 100 (Ex: 95 / 100 = 0.95, 250 / 100 = 2.5)
- For die to be delivered to the home line production source, a quality grade of 2.5 or lower must be reached by die suppliers and the surface must be free of class 1 objections
Manufacturing Non-Controllable surface objections that are defined to be due to tool engineering or are styling dependent, (i.e. the surface objection is already visible in the styling math data), design criteria violations or impact lines - A decision must be made if the escalation process is required - Die and process conditions must be optimized
Purpose
To define the standardized process for performing and documenting calibration of surface auditors to ensure consistent surface quality evaluations
Calibration Process
- Calibration will be performed in 2 rounds with a minimum of 4 parts each - There will be 2 options depending on part availability Option 1: Identical parts per round, but different parts from round 1 to 2 Option 2: All parts different - Auditors will evaluate all parts following the requirements as outlined in the main procedure (time, method, lighting conditions, etc.) and fill out one Global Surface Quality Evaluation Sheet per part and evaluation
Calibration Goal
- All results from round 2 evaluations have to be within a range of 1.0 - If the goal is not met after round 2, appropriate training measures have to be defined; calibration must be repeated
Calibration Frequency
- Global: Regional SMEs will be calibrated once per year minimum - Regional: Plant SMEs will be calibrated once per year minimum - Within Plants: Plant Auditors will be calibrated once per year minimum
Any Questions ?
Phase
Who YS. Cho YS. Cho Global Team YS. Cho Plant Quality Manager YS. Cho/ NK. Noh Plant SMEs Plant SMEs Plant SMEs
When May 25, 2007 Nov. 14, 2007 Nov. 2007 Dec. 2007
Awareness
Communicate global procedure draft to APQL Finalize global procedure Communicate global procedure changes to AP Procedure Team
Dec. 2007
Feb. 2008 1st Qtr. 2008 2nd Qtr. 2008 3rd Qtr. 2008
Implementation