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most consumed product worldwide, with an annual production of nearly 1330 million tons. Steel is used in all walks of life; right from a small pin to an aircraft, many a things are made up of steel. The earliest known production of steel is a piece of ironware excavated from an archaeological site and is about 4,000 years old.
these many years; the Bessemer process, Open Hearth Process and finally into the latest technology of Basic Oxygen Furnace or the LD Converter.
The modern LD Converter now accounts for most of
the Steel production worldwide, the process being cheaper and faster.
The
LD Converter process was developed in Austria between 1947 and 1949. The first commercial plants were installed in Linz and Donawitz during 1952-1953 and hence, the name LD Converter. In India, this process was first installed at Rourkela Steel Plant in 1956 with vessels of about 35 ton capacity.
spherical bottom, the cylindrical body (shell) and the conical top. Each of these is welded construction of non- ageing steel. A steel ring is welded from inside at the junction of bottom of the body to support the permanent lining of the vessel. Tilting gear is attached, which is capable to rotate the vessel through 360.
Converter Specifications
Converters : 3 Nos
Capacity
Height of Shell Diameter of Shell
: 130T
:8m :6m
:130 T : 10-15 T
SMS II
diameter varies with furnace capacity in the range of 20-25 cm. The lance is made of three concentric steel tubes to circulate water around the central tube and pass oxygen through the most inner tubes. The tip of the lance is water cooled by using a copper tip which is welded to the steel tubes. The lance is suspended by a wire rope and can be inserted in or withdrawn from the furnace by means of an electrically operated lance gear.
Lance Design
Cu Tip welded to Concentric pipes 5 hole lance
Throat Dia : 25 mm
Water cooled Life: > 300 heats.
SMS II
scrap is charged. The cranes charge hot metal immediately. The charging of bulk materials is done at different times during the blow as per requirement and according to the computer advice. The end point is detected by the amount of oxygen consumed and by experience. Samples of metal and slag are taken and temperature is measured by thermocouple. De-oxidation is done in the ladle. The ladle then goes to continuous casting shop after argon rinsing.
BEFORE TREATMENT
AFTER TREATMENT
a) Charging b) Oxygen Blowing c) Sampling & Temp. Measurement d) Corrections before Tapping e) Tapping f) Nitrogen Splashing, Coating Degassing TOTAL TIME
50 min
Metal
Fast process.
The major disadvantage of LD process is that the charge must include a considerable quantity of molten pig iron, thus limiting the amount scrap that can be used.