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Student teams use design and analysis methods learned in previous courses to develop, design or improve an industrial system problem. These design problems are, generally, drawn from real-world system problems existing in industrial organization in the region. We consider that design is a customer-centric process that will lead to mutually beneficial outcomes It is truly a process so we start with a clear problem analysis and then propose and pursue a final design in hardware, software, and/or system improvement
Engineering Design
F o r m E v e r F o l l o w s F u n c t i o n .
Function
Design
Form
Design definition
Set of decision making processes and activities to determine the form of an object, given the customers desired function.
Redesign iteration
Generating Alternatives
all alternatives
Analyzing Alternatives
feasible alternatives
Evaluating Alternatives
best alternative design candidate Manufacturing specifications
How do design decisions change over time? Is there a logical grouping of decisions?
Decide upon the remaining manufacturing specifications machined rotor tolerances pad bonding resin assembly/testing procedure
Form rotor: 10 inch diameter, CG Cast Iron, 3/8-inch thick, cooling passages forged steel caliper/housing brake pads, 2 opposing, 4 sq. in., metal particles/epoxy matrix steel piston,1-inch diameter, with elastomeric seals 100 psi hydraulic piston pressure
Design Phases
Formulation
Concept
Preliminary Design
Detail
Production Design Service Disposal Engineering Design Distribution Industrial Design Manufacturing Sales / Marketing (Production)
Customer Need
Manufacture
Use
Retire
To satisfy the consumer We must consider all the phases in the life of a product
Income
Introduction Growth
Maturity Sales
Saturation Decline
Investment
Processing / Operations
Board of Directors
President
Purchasing
Manufacturing
Finance
Production Operations Quality Control Industrial Engineering Manufacturing Engineering Production Planning Tooling
Sales Marketing
Industrial Design
Production
Summary
Design is decision making Product realization process includes engineering design Design process requires formulating, generating, analyzing, evaluating, refining Form follows function Product realization is a professional team sport