PROJECT AT A GLANCE

Annual Production Capacity Urea : 5,11,500 MT Daily Capacity Ammonia : 900 MT Urea : 1550 MT Plant On Stream Days : 330 Project Time Schedule : 36 months

MILES STONE
1 2 ZERO DATE MECH. COMPLETION HOOKING UP COMMISSIONING ACCEPTANCE 29-01-2010 28-10-2012

3 4 5

28-12-2012 28-01-2013 28-03-2013

Annual requirement of Raw Material & Utilities

Natural Gas (LHV=8685 kcal/ Sm3) 248 million Sm3 Support Natural Gas : 25.07 million Sm3 Coal (LHV=4150 kcal/ kg) : 320712 MT

CAPITAL EXPENDITURE
Project Capital Cost Total : Rs. 1294.19 Crore

REIMBURSEMENT OF CAPITAL EXPENDITURE

(i) 80% of the Project Capital Cost, disbursement in 5 Years, interest accrued on it & income tax liabilities on above due to revenue generation in the form of Special Fixed Cost. (ii) Pre-set Energy norms allowed under NPS-III to be given post revamp for 5 (five) years for meeting balance Project Capital

ENERGY/ MT AMMONIA(ISBL
UNIT
NG 100k steam import power 40k steam export KNM3 MT MWH MT

Sp.cons. Heat value Energy

0.81 3.920 0.23 -2.13 8.685 0.800 2.860 0.761

(Gcal/unit (Gcal/MT

7.078

3.136
0.670

-1.621 -0.871

BFW export

MT

-0.87

total

8.392

Coal Handling plant

Methanol Storage Ammonia Plant 3 Aux Boilers 1 Power Boiler

LPG Storage

IA Dryers

CO2 /dry ice Urea Plant Bagging Plant

Oil Handling/ Storage

Turbo Generator

DM Plant

Cooling Tower

Sulfur Recovery

Effluent from plants

E.T.P

Treated water for irrigation

Coal Handling plant

Methanol Storage Ammonia Plant 3 Aux Boilers 1 Power Boiler

LPG Storage

IA Dryers

CO2 /dry ice Urea Plant Bagging Plant

Oil Handling/ Storage

Turbo Generator

DM Plant

Cooling Tower

Sulfur Recovery

Effluent from plants

E.T.P

Treated water for irrigation

N2 Compressor Air Separation Unit O2 Compressor Air Compressor

Gasification section Rectisol Section

De aerator, BFW Pumps & Steam section

N.W.U SGP & CPP Section

Synthesis Compressor
Steam to Process & Turbines

Synthesis Section NH3 to Urea/storage

Ref.Compressor

N2 Compressor Air Separation Unit O2 Compressor Air Compressor

Gasification section Rectisol Section

De aerator, BFW Pumps & Steam section

N.W.U SGP & CPP Section

Synthesis Compressor
Steam to Process & Turbines

New Ammonia Plant

Synthesis Section NH3 to Urea/storage

Ref.Compressor CO2 to Urea

REDUNDANT SECTIONS OF THE PLANT

Rectisol and ARU. CO-Shift Conversion. ASU and Nitrogen Wash Unit. Air, Oxygen and Nitrogen compressors. Gasification and Carbon Recovery. 64-ata steam network. Sulfur Recovery Plant. Fuel Oil Storage and related facilities. CO2 supply to outside (dry Ice) plants shall be stopped. S-200 Reactor. 3-ata steam net work shall reduce greatly. 3-ata steam is required only in De-aerator.

SECTIONS ON REDUCED LOAD

Two Boilers shall be required to run instead of present three Boilers. Coal Handling and Ash Handling shall reduced by about 45%. Cooling Tower (CT-1) load shall reduce from present 18000 M3/Hr. to about 12000 M3/Hr. of CW flow. PW and BFW flows shall reduce by about 30%.