Specializing in the Cement Industry 1

Contents
Dustex Corporation
Corporate Overview Locations

Why Dustex
Experience Uniqueness Technologies and Capabilities

Products
Fabric Filters Circulating Dry Scrubbers (CDS) Sorbent and Mercury Injection Systems
Dry Sorbent Injection Systems (DSI) Activated Carbon Injection Systems

Reference Projects
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Corporate Overview
In 1947, Dustex was founded in Buffalo, New York In 1984, Dustex was incorporated in North Carolina Privately-held company
Ownership active in management & project execution

Holds over 20 Air Pollution Control (APC) equipment patents

Split Module Fabrication Patent Pending for Floating Pan Top Door Design

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Dustex Locations

Corporate Headquarters, Kennesaw, GA

Project Management, Engineering, CFD Modeling, Drafting, Procurement

Dustex Controls, Acworth, GA

Panel Fabrication
Module and Duct Work Fabrication Module, Duct Work, and Misc. Fabrication

Dustex Fabrication, Rocky Mount, NC Captive Fabrication Shop, Kingston, OH

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Why Dustex? Experience

With over 280 years of combined experience in the Air Pollution Control Industry, Dustex personnel design, fabricate, install and commission Circulating Dry Scrubbers (CDS) Dry Sorbent Injection (DSI) Systems for acid gas control Activated Carbon Injection (ACI) systems for high efficiency mercury capture Fabric Filter Baghouse for particulate matter control Additionally, we have vast experience with nuisance collectors, cyclones and dust collection for product retrieval. Dustex personnel have experience and knowledge of applications and technologies gained through present involvement with Dustex plus involvement with many other air pollution control companies. Dustexs unique customer relationships and technical advantages differentiate us from others in the market. Dustex provides efficiency, innovation, & cost effective solutions to all of its customers.
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Why Dustex? Uniqueness

Quality is first and foremost. Dustex prides itself on providing quality, in-house engineered products that we stand behind through and beyond the sales and installation phases. With over 20 patents in the APC Industry we provide: Modular designs Translates to ease of and shorter installation with reduced crane time on-site Quality welding in our wholly owned or approved supplier controlled shop environment Shop insulation and cladding of modules nearly eliminates the requirement for scaffolding on the baghouse during erection, resulting in large cost savings Reduction of overall project costs Top door design with integral cleaning manifold and blow pipes Elimination of warping and in-leakage due to cyclical thermal expansion Quick access to the tube sheet for maintenance and inspection No confined space entry requirements as compared to walk-in plenum Side entry plenum for flue gas distribution Commercial flexibility Dustex is a nimble company in an excellent financial position. We are able to arrive at mutually agreeable terms and resolve any concerns quickly and effectively with a focus on getting the job done to meet the customers needs, even the largest of customers!

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Air Pollution Control Technologies

Fabric Filters Circulating Dry Scrubbers Dry Sorbent Injection Activated Carbon Injection Heat Exchangers Cartridge Collectors Nuisance Collectors Cyclones
Complete Installation of 12 Module High Pressure Pulse-Jet Dust Collector System

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Markets Served
Steel Cement Power / Steam Generation Iron Mining Chemical Petrochemical Glass

8 Module Pulse-Jet Fabric Filter

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In-House Capabilities
Engineering
Mechanical, Electrical, Environmental, Chemical, Civil / Structural 3D CFD Modeling

Fabrication Installation & Commissioning Design-Build Project Management Controls & Automation Aftermarket Support

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Fabrication Capabilities
Dustex Fabrication North Carolina
50,000 ft2 shop area

Captive Fabrication Shop Ohio Approved Fabrication Suppliers

Domestic International Ventor Makina

Dustex Fabrication Shop

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Dustex Fabrication, North Carolina

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Dustex Fabrication, North Carolina

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Dustex Fabrication, North Carolina

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Ventor Makina Fabrication, Turkey

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Ventor Makina Fabrication, Turkey

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Ventor Makina Fabrication, Turkey

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Fabric Filters
Pulse Jet
Intermediate Pressure, High Volume Particulate Matter Removal References up to 2,000,000 ACFM Process Temperatures up to 550F Bag Lengths up to 30 feet Side Inlet for Cross Flow Across Bags

Reverse Air
5, 8, and 12 Diameter Suction & Pressure Designs

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Fabric Filters Dustex Advantages

Design for Constructability
Split Module Fabrication (Patented Process)
Mating flange with alignment bolts More shop welds, less field welds

Shop Insulation & Cladding

Less work at elevation in the field

Advanced Inlet Designs

Long Bag Technology High Side Entry

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Hopper Entry Traditional Design

Developed for use with short bags (< 18 feet) Air flow up through bags inhibits cleaning and leads to reentrainment Can lead to abrasion problems and high pressure drop Used by some suppliers for long bag designs Limited to 4:1 A/C
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Hopper Entry CFD

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Side Entry Latest Technology

New technology for long bag design >24 Flow enters side of module and flows across bags Efficient on-line cleaning at high A/C ratios Reduces bag abrasion issues

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Side Entry Latest Technology

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Fabric Filters Dustex Advantages

Design for Operation
Side Entry Design
Gas flow across bags Minimization of hopper re-entrainment

CFD Modeling
Improved cleaning performance Reduced potential for bag abrasion

Performance
Meets government compliance requirements Reduced in-leakage due to Floating Pan Top Door and shop welded modules

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Fabric Filters Dustex Advantages

Design for Maintenance
Top Door Design
Ease of entry by integrating cleaning system with top door No confined space for ease of inspection and maintenance No warping or leakage due to floating pan (patented design)

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Circulating Dry Scrubbers

Multi-Pollutant Control
SO2, HCL, HF, Hg, Dioxins, Furans

SO2 Removal Efficiency

Higher than spray dryer systems Capable of 99% removal

Low Maintenance Costs

Less than Spray Dryer or Wet Scrubber No Moving Parts or Waste Water

In-House Engineering
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CDS Design Process Flow

Baghouse Reaction Tower Flue Gas with Entrained Reagent Clean Flue Gas

Reagent Silo

Air Slide Conveyor Water Fresh Reagent Recycled Reagent Process Gas

Spent Reagent to Waste

Flue Gas Recirculation (Optional)

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CDS Design General Arrangement

Reaction Tower Reagent Storage Silo Waste Silo

Baghouse
Air Slide Conveyors Flue Gas Recirculation

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CDS Scrubbers Dustex Advantages

High SO2 Removal Efficiency
Up to 99% removal

Flexible
Multi-Pollutant Removal SO2, SO3, HCl, Hf, Dioxins, Furans Hg Removal Fuel Switching

Lower Capital Cost Lower Operating Cost

High Reagent Recycle Rate Low Water Consumption Low Maintenance Costs

Small Footprint
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Activated Carbon & Sorbent Injection

Multi-Pollutant Control
% Reduction

Multiple Sorbet Injection

Sodium Bicarbonate Hydrated Lime Activated Carbon Trona

CFD Modeling
Injection Array designed for even distribution
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Sorbent Injection Dustex Advantages

Reliability
Dual feeder system with 100% redundancy Hopper fluidization system to ensure material flow through hopper

Accuracy
Loss-in-weight feed system accurate to 1% with 10:1 turndown capability

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Sorbent Injection Skid Mounted Feeders

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Cement Industry References

Plant
Ash Grove Baker, Oregon Essroc-Italcementi Picton, Ontario, Canada Ash Grove Louisville, Nebraska Ash Grove Montana City, Montana Trinidad Cement Trinidad Claxton Bay, West Indies

Process Flow Conditions

345,000 ACFM, 586,155 Am/hr Design 280,000 ACFM, 475,720 Am/hr Operating 229,985 ACFM @ 285F 390,744 Am/hr 141C 185,000 ACFM @ 400F, 314,315 Am/hr 204C 285,000 ACFM @ 400F, 484,215 Am/hr 204C 166,561 ACFM @ 450F, 282,987 Am/hr 232C 3,128 ACFM to 13,210 ACFM, 5,314 Am/hr to 22,444 Am/hr 141,240 ACFM @ 230F, 239,967 Am/hr 110C

Year
2008 2009 ACI, Fabric Filters

Scope

Clinker Cooler Pulse-Jet Baghouse Heat Exchanger, Fabricated Steel Stack HW Kiln Vent Baghouse Assembly, DSI (Hydrated Lime), 8 Fabric Filters ACL Kiln Vent Baghouse Assembly Cement Kiln Vent Baghouse Assembly, CDS, 6 Fabric Filters 14 Nuisance Collectors 2 Module Separator Collectors, Trough Hoppers, Air Slide Conveyor Discharge, Bin Vents, Walk-In Plenum, Top Door Access Fabric Filters 7 Nuisance Collectors, Finish Mill Collector, Trough Hopper, Air Slide Conveyor 14 Nuisance Collectors and Fans Fabric Filters with High Side Inlet ACI

2013

2013 2004

Illinois Cement LaSalle, Illinois Lafarge Cement Calera, Alabama River Cement Festus, Missouri Lehigh Cement Buda, Texas Lehigh, Tehachapi, California

141,200 ACFM 239,898 Am/hr 120,300 ACFM Am/hr

2005 2003

Varies by Collector 16,800 ACFM @ 180F 28,543 Am/hr @ 82C n/a

2006 2011 2012

Holcim Trident, Three Forks, Montana

300,000

2013

Kiln Vent

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PAC Polishing System

Ashgrove Cement, Durkee, Oregon Cement Kiln Vent/Mercury Reduction
345,000 ACFM at 350F 586,155 Am/hr at 177C

Scope
PAC Injection System 3-Module Polishing Baghouse Penthouse and Bridge Crane ID Fan Erection of Equipment

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Cement Kiln Vent System

Ashgrove Cement, Louisville, Nebraska Kiln Vent
285,000 ACFM at 400F 484,215 Am/hr 204C

Scope
Hydrated Lime System (HCl control) Reagent Storage 8-Module Baghouse Waste Conveying and Storage System ID Fan and Ductwork Turnkey Installation NESHAP compliant 34

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Kiln Vent System

Ashgrove Cement, Montana City, Montana Cement Kiln (Wet Kiln)
166,561 ACFM at 450F 282,987 Am/hr 232C

Scope
CDS Scrubber (SO2 Control) Reagent Storage and Delivery 6-Module Baghouse ID Fan and Ductwork Cyclone Waste Handling and Storage Erection 35

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Clinker Cooler Vent

Essroc-Italcementi, Picton, Ontario, Canada Clinker Cooler
229,985 ACFM at 285F 390,744 Am/hr 141C

Scope
4-Module Baghouse Heat Exchanger Fabricated Steel Stack ID Fan and Ductwork Material Handling Mechanical Erection 36

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Dustex Corporation Thank you

Ventor Makina Sanayi ve Ticaret Limited irketi
Organize Sanayi Blgesi 1. Blm Antalya Bulvar No:11 Postal Code:07190 ANTALYA / TURKEY Phone Number (Direct): +90 242 4212527 Phone Number (PBX): +90 242 2581890 Fax Number (INT): +90 212 3817994

Dustex Corporation
100 Chastain Center Parkway, Suite 195 Kennesaw, Georgia, USA Phone Number: 00-1-770-429-5575 Fax Number: 00-1-770-429-5556 www.Dustex.com
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