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Truly A Mahan Project !

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MAHAN CPP PROGRESS STATUS UPDATE : DATE 13.08.2010

MOU WITH GoMP SIGNED : 23rd May06 LAND (1310 Ha) APPLICATION MADE : 29TH Nov06 MOEF CLEARNACE : 18th Mar09 HEARING OF 4 VILLAGES : 14TH MAY09 AWARD/LAND COMPENSATION (TWO VILLAGES)TO VILLAGERS : 20TH MAY & 4TH JUN09 EARTH WORK STARTED : 9TH JUL09 (65% Achieved) CIVIL WORK STARTED IN BTG AREA : 25TH AUG09 (50% Achieved) STRUCTURAL ERECTION STARTED IN BTG AREA : 22TH FEB10 (IN PROGRESS) SEZ REQUIREMENT (>100 Ha CONTIGUOUS LAND) ACCEPTED : 1ST OCT09 PRIVATE LAND UNDER POSSESSION - 753 Ha : AS ON TODAY TOTAL GOVT LAND - 197 Ha : 137 Ha.,POSSESION CLEARED LAND POSSESSION FOR GIDHER & ORGARI : BY IIND WEEK OF NOV.10 FIVE INFRASTRUCTURAL PROJECTS : UNDER PROGRESS RAIL NETWORK : 30 KM. : WORK STARTED OUTSIDE PLANT ALSO 220 KV TRANSMISSION LINE : 75 KM : MATERIALS BEING RECEICVED 4600 CUM/Hr. WATER DRAWL & TRANSPORT.SCH.( 39 KM): PIPE LAYING IS IN PROGRESS APPROACH ROADS : 2 NOS. : SECTION - 17 COMPLETED TOWNSHIP PROJECT : CONSULTANT FINALISED/ WORK START OCT10 ZERO DATE FOR CPP( LOI ON BHEL) : 19TH MAR09 TARGET DATE FOR 1ST UNIT COMMISSIONING : 18TH MAR11
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Land Acquisition Status Pvt. & Govt. Land

Total Pvt. Land Finalized for Smelter & Power Plant and Colony 1105.96 Ha of 4 Villages (First Set of
Application): 1. 2. 3. 4. Bareniya Dhaurar Gidher Orgari 343.38 Ha - LAP Completed & 92% possession 408.45 Ha - LAP Completed & 89% possession 67.92 Ha - Award Completed on 24th Feb10 286.21 Ha - Award Completed on 24th Feb10

Transfer of Govt. land in favour of HINDALCO of two villages i.e. Bareniya & Dhaurar (137.82 Ha), including a Waterbody, have been cleared on 29.06.10 & 05.08.10 respectively by Cabinet Committee, Bhopal (M.P.).

Land required for Rail Corridor, Approach Road and Intake Well aprox. 28 Ha ( 23.77 Ha Pvt. + 5 Ha Govt.) of 5 Villages ( Second Set of Application): Advanced possession clearance received ob 13.07.10. For Coal loading siding at Jamgari, near mines, application for land acquisition is under progress with Chief Secretary, Bhopal for clearance of Section 4 & Section 17. Requirement of Private Land is 25.96 Ha & Govt. Land is 9.10 Ha.
Balance Govt. land possession of Village Gidher & Orgari (55.66 Ha) to be over by end of Nov.10.
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CONTD..

LAND: ROW STATUS - PRIVATE & GOVT. LAND

A. APPROX. 65 Ha LAND (40 Km. IN LENGTH) OF 13 VILLAGES REQUIRED

FOR WATER PIPE LINE & 33kV T/L CORRIDOR- 15m wide (10 Km.
FOREST AND 30Km GOVT. AND PRIVATE LAND) B. APPROX. 270 Ha LAND (77 KM. IN LENGTH) OF 49 VILLAGES IS REQUIRED

FOR 220KV TRANSMISSION LINE CORRIDOR 35m wide (6.5 KM.

FOREST AND 71 KM. GOVT. & PRIVATE LAND)

C. FOREST LAND, RIGHT OF WAY (ROW) PERMISSION IS BEING PROCESSED.

EXPECTED CLEARANCE BY END OF AUG.10.

CIVIL FOUNDATION WORK PROGRESS

UNIT NO. UNIT #1 DESCRIPTION TG FOUNDATION TG DECK BOILER FOUNDATION UNIT #2 UNIT #3 UNIT #4 UNIT #5 UNIT #6 UNIT #1 UNIT #2 UNIT #3 TG FOUNDATION BOILER FOUNDATION COMPLETION DATE 04.02.10 23.07.10 08.12.09 23.02.10 15.01.10

TG FOUNDATION
BOILER FOUNDATION TG FOUNDATION

30.06.10
13.02.10 YET TO BE DONE

BOILER FOUNDATION
TG FOUNDATION BOILER FOUNDATION

28.04.10
01.06.10 19.06.10

TG FOUNDATION
BOILER FOUNDATION CHIMNEY CHIMNEY CHIMNEY

YET TO BE DONE
YET TO BE DONE 86 Mtrs. 52 Mtrs. RAFT CASTING DONE
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STATUS OF BOILER ERECTION AT SITE

Total Tonnage required for Drum Lifting 1052 MT Time schedule for Drum Lifting 4 months from the date of erection starts Average Tonnage required to be erected per month 1052/4 263 MT S.No.
1. 2.

Activity
Boiler erection starts Drum Lifting

Original Planned date

20.01.10 20.05.10

Actual Start
22.02.10 Not achieved

delay
More than 1 month More than 2 months

Progress of erection done (upto Drum Lifting)by BHEL Till date : 40.78%
SN o. Activity 22nd Feb -Mar10 Plan Actual Apr10 Plan Actual Plan May10 Actual Jun10 Plan Actual Plan Jul10 Actual Plan 5th Aug10 Actual

1.

Drum Lifting (MT)

263

91 (8.7%)

263

55
(11.8%)

263

95
(20.8%)

263

114
(31.7%)

1052 (cumula tive)

59 (37.3%)

1052 (cumulati ve)

7 (till date 429 MT) (40.8%)

CONSTRAINTS FACED FOR SLOW PROGRESS OF BTG ERECTION

I. Non-availability of BHEL site incharge on regular basis. II. Late engagement of erection contractor. III. Delay in jobsiting of cranes. IV. Lack of coordination between Site incharge and Boiler erector needing frequent rework. V. Workmen unrest due to payment issue. VI. Non-sequence of material for erection. VII. Heavy rains restricting movement of heavy machinery

STEPS TO BE TAKEN BY BHEL TO IMPROVE PACE OF ERECTION ACTIVITES

1. Deputation of senior persons. 2. Increase of manpower at site. 3. Jobsiting of wooden sleepers, MS plates for cranes and Tools and Tackles. 4. Improvement in Materials management. 5. Sequential supply of material as per erection need. 6. Speedy resolution of engineering and supply issues. 7. Lifting of Unit #1 drum by 22nd Aug.10. (?) 8. Mobilization of TG contractor by 16th Aug.10. (?)

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SCHEDULE OF WORK FOR 220kV TRANSMISSION LINE

S.no. 1. 2. 3. 4. Major Activity Land ROW and forest approval EPC order for Transmission Line Erection work of Transmission Line Inspection & Commissioning Target date Aug.10 Completed in Nov09 Sep.10 to Feb.11 Mar.11

220 kV T RANSMISSION LINE WILL BE AVAILABLE AFTER FEB.11. ALTERNATE PLAN

Use 10 MVA, River Pump House Power, and 8 MVA Construction Power, both at 33 kV level for Start-up purpose from Dec.10.

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MATERIAL TRANSPORTATION BY RAIL

Inward material
1. 6.0 MTPA Coal from Mine 2. 0.72 MTPA Alumina, 0.14 MTPA Calcined petrol coke,

Outward material
1. 0.36 MTPA Aluminium Ingots

Mode of Coal transportation

Mine to Loading station Near Deorogram, 5 KM. Deoragram to Bargawan( on Katni-Singrauli section), 23 KM., Bargawan R/siding to Smelter complex, 7 KM - Through Dumpers - Through Wagons - Through Wagons

Infrastructure Required to develop

1. Strengthening and widening of PMGSY Road (5 Km.) from Mine to Loading area : End of Dec.10.
2. Development of Rail Infrastructure Facility for Loading near Deorogram : Awaiting Land Acquisition 3. Development of Rail Infrastructure Facility from Bargawan to plant : Job started 4. Construction of one Road over Bridge (ROB) on NH-75E : Permission expected this month
CONTD..
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PHASE-1

WATER DRAWL SYSTEM

Completed Completed Completed : Jan10 : May10 : May10 : Jan11 : 960 Mtrs.

45.12 Cusec. Of water from Gopad River to Plant (38.5 KM) Agreement with WRD Design & Engineering DCPL Order placement to M/s Simplex Work Schedule : Detailed Engineering started Supply started Execution started Erection & Construction completion Execution till date

INTAKE WELL
1. Design 2. Construction Start 3. Execution till date : Already completed : 06.06.2010 : 2 Mtrs. Out of 14 Mtrs.
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MAIN PLANT & MACHINERY

SITE ACTIVITIES : CIVIL FOUNDATION WORK COMPLETION AT A GLANCE AVERAGE COMPLETION 56%

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Concrete S Curve
50 000 45 000 40 000 35 000 30 000 25 000 PLANNED QUANTITY 20 000 15 000 10 000 ACHIEVED QUANTITY 5 000

Sep-09
Planned quantity Actual achieved qty Sep-09 125 96

Oct-09
Oct-09 325 299

Nov-09 Dec-09
Nov-09 1 525 1549 Dec-09 3 525 4580

Jan-10
Jan-10 6 025 7580

Feb-10 Mar-10 Apr-10 May-10 Jun-10

Feb-10 9 025 11080 Mar-10 13 525 16580 Apr-10 18 525 23080 May-10 24 025 30580 Jun-10 29 025 37080

Jul-10
Jul-10 33 025 39938

Aug-10
Aug-10 36 525

Sep-10
Sep-10 39 525

Oct-10
Oct-10 42 025

Nov-10
Nov-10 42 925

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Major Order Placed

Sl. No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Description
Boilers cum Steam Turbine Generator Package (BTG) Site Grading & Storm Water Drainage system Structural work in Power House & Mill Building RCC Chimney Raw Water Reservoir 220 KV Switch yard Coal Handling Plant Cooling Tower Ash Handling System Station Transformer Generator Transformer Unit Transformer EOT Crane 220 KV Transmission Line DM & Raw PT Plant Civil work in Power House & Mill Building Water Drawl System General Civil, Structural & Architectural work for Auxiliary Building, BHEL

Supplier

Amount (Rs. Cr)

2010.19 154.31 223.49 31.50 84.15 32.34 390.00 55.73 145.50 9.40 37.24 3.61 4.31 58.37 33.00 148.00 142.65 83.11

Mistry Enterprises Ltd. Larson & Tubro Ltd. Larson & Tubro Ltd. K.N. International ABB Ltd. Larson & Tubro Ltd. Paharpur Cooling Towers Mecawber Beekay Crompton Greaves BHEL Crompton Greaves Anupum Cranes Kailash Constructions Thermax Simplex Infrastructure Simplex Infrastructure Simplex Infrastructure

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OTHERS
TOTAL

63.10
3710.00

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KEY ACTIVITIES PLANNED UPTO OCTOBER10 1. CONSTRUCTION OF PH BUILDING ROOF, TG FLOOR ETC. FROM COLUMN 1 TO 13 (UNIT #1). 2. COMMISSIONING OF 2x135 T EOT CRANES. 3. START OF ERECTION OF CONDENSER. 4. BOILER #1 DRUM LIFTING & PRESSURE PART ERECTION. START OF BOILER #2 AND #4 ERECTION 5. INSTALLATION OF CHP CRUSHERS. 6. COMPLETION OF FOUNDATIONS OF 220KV SWITCHYARD. 7. INTERNAL BOUNDARY WALL, ROADS & DRAINS. 8. O&M AND STATION BUILDING COMPLETION (75%) 9. ROB CONSTRUCTION START 10. START TRANSMISSION LINE ERECTION (Ist SEP.10) 11. TOWNSHIP PLAN FINALISATION 12.START YOUNG MANAGERS APPARTMENT CONSTRUCTION
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BOILER #5 FOUNDATIONS COMPLETED ON 19.06.2010

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A VIEW OF BOILER #1 STRUCTURE AND TG #1 BUILDING AT NIGHT

CIVIL WORK IN PROGRESS IN STACKER RECLAIMER (CHP) AREA

UNIT #1, TG DECK CASTING COMPLETED ON 23.07.10 TG #6 RCC RAFT COMPLETED ON 30.07.2010

ERECTION WORK OF CHIMNEYS & ESP #3

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