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  • New Thermal Barrier Coating1

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    Prem T Raju
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    Thermal barrier coatings (TBCs) are insulating coating systems applied to metallic components exposed to high temperatures, such as turbine engine parts. TBCs typically consist of a bond coat and a ceramic top coat. Common top coat materials include yttria-stabilized zirconia. TBCs are applied via processes like air plasma spraying or electron beam physical vapor deposition to provide benefits like lower thermal conductivity, increased component lifespan, and higher operating temperatures. TBCs are used in applications like turbine blades, cutting tools, and engines to improve performance and reduce cooling requirements. Advantages include increased component life and wear resistance, while disadvantages include potential for coating delamination or lack of reproducibility in some deposition methods.

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    New Thermal Barrier Coating1

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    Thermal barrier coatings (TBCs) are insulating coating systems applied to metallic components exposed to high temperatures, such as turbine engine parts. TBCs typically consist of a bond coat and a ceramic top coat. Common top coat materials include yttria-stabilized zirconia. TBCs are applied via processes like air plasma spraying or electron beam physical vapor deposition to provide benefits like lower thermal conductivity, increased component lifespan, and higher operating temperatures. TBCs are used in applications like turbine blades, cutting tools, and engines to improve performance and reduce cooling requirements. Advantages include increased component life and wear resistance, while disadvantages include potential for coating delamination or lack of reproducibility in some deposition methods.

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    Attribution Non-Commercial (BY-NC)
    Скачайте в формате PPT, PDF, TXT или читайте онлайн в Scribd
    Отметить как неприемлемый контент
    56 просмотров17 страниц

    New Thermal Barrier Coating1

    Загружено:

    Prem T Raju
    Thermal barrier coatings (TBCs) are insulating coating systems applied to metallic components exposed to high temperatures, such as turbine engine parts. TBCs typically consist of a bond coat and a ceramic top coat. Common top coat materials include yttria-stabilized zirconia. TBCs are applied via processes like air plasma spraying or electron beam physical vapor deposition to provide benefits like lower thermal conductivity, increased component lifespan, and higher operating temperatures. TBCs are used in applications like turbine blades, cutting tools, and engines to improve performance and reduce cooling requirements. Advantages include increased component life and wear resistance, while disadvantages include potential for coating delamination or lack of reproducibility in some deposition methods.

    Авторское право:

    Attribution Non-Commercial (BY-NC)
    Скачайте в формате PPT, PDF, TXT или читайте онлайн в Scribd
    Отметить как неприемлемый контент
    из 17

    INTRODUCTION HISTORY STRUCTURE OF THERMAL BARRIER COATING PROCESS COATING MATERIAL PROPERTIES APPLICATIONS ADVANTAGE AND DISADVANTAGE CONCLUSION

    REFERENCE

    Introduction
    Thermal barrier coatings (TBC) are layer systems deposited on thermally highly loaded metallic components by utilizing insulating material.

    Before

    After

    Pratt & Whitney first introduced TBC on burner can in JT8D engine in 1963

    Turbo fan engine

    Burner can

    COATING LAYERS

    Typical structure of TBC

    Schematic representation of TBC with temperature gradient

    Initially

    After some time

    Schematic representation of Pack cementation

    In industry , thermal barrier coatings are produced in a number of ways:

    * Electron Beam Physical Vapor Deposition: EBPVD


    * Air Plasma Spray: APS * Electrostatic Spray Assisted Vapor Deposition: ESAVD * Direct Vapor Deposition

    Plasma spray method

    Coating material properties


    Hardness
    Erosion resistance

    Adhesion strength
    Thermal conductivity

    Application :
    Some of products incorporating TBC:

    Turbine blades
    Cutting tool inserts Aero engine parts

    Gas turbine parts such as combustion liners, nozzles or blades


    IC engine parts Rocket nozzles and valve bodies

    Schematic representation of Turbine blade

    Some Representative Engine Applications for TBC

    ADVANTAGES:

    Low temperature deposition for super alloy turbine engine components.

    Low thermal conductivity.


    Increase considerably the creep life of the blade while maintaining level of blade cooling.

    The coating itself is harder and more wear resistant, and the stress that can sometimes occur in the top coat (ceramic coat)

    DISADVANTAGES:

    TBCs produced with plasma spray lack reproducibility as porosity is introduced when the molten particles splat

    down
    TBCs deposited by electron beam evaporation are reported to generally fail on cooling by spreading and

    separation occurs at the interface with the bond coat.

    The thermal barrier coating performs the function of insulating components.

    Due to the good corrosion resistance and wear resistance these will improve the mechanical behavior .

    The TBCs are suitable for low temperature deposition for super alloy turbine engine components due to their low thermal conductivity.

    Because of these properties the thermal barrier coatings are widely used in jet engines, turbine blades, aero engine parts , gas turbines.

    R.Krishnan, R. Keshavamurthy, C. Babu rao, surface modification and characterization of air plasma sprayed alumina coatings, Surf., Coat., Technology C. Batista, A. Portinha, Surface laser glazing of plasma sprayed thermal barrier coatings, Applied Surface Science, T.W. Clyne, C.J. Humphreys, Improvements in plasma sprayed TBC for Use in Advanced Gas Turbines, Department of Material Science and Metrology, University of Cambridge, Cambridge. WEBSITES http://dauskardt.stanford.edu/joanna_mroz/Thermal.html http://en.wikipedia.org/wiki/Thermal_barrier_coating

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