A Vocational Training Presentation on COMPUTER NUMERICAL CONTROL MACHINE

About BHEL
BHEL is one of the leading Navratna Company in India. BHEL established in 1964 BHEL is an integrated power plant equipment manufacturer and one of the largest engineering and manufacturing companies in India in terms of turnover. BHEL engaged in -Design Testing ,Engineering Servicing & commissioning, Manufacture ,Transmission ,construction ,Renewable Energy ,oil &gas

Shareholders (as on 30Jun-2013) Central Government of India and State governments Foreign Institutional Investors (FII) Insurance companies Banks, Financial Institutions and Mutual Funds Individual shareholders Others

Shareholding Type 67.72% 14.98% 06.86% 05.37% 03.24% 01.83% State-owned enterprise public company (BSE: 500103,NSE: BHEL)

Industry
Founded Headquarters Area served

Electrical equipment
1964 New Delhi, India India and presence in 70 countries

Key people
Revenue Net income Total assets

B. Prasad Rao, (Chairman &MD)

433799 million (US$6.6 billion)(20102011) 60110 million (US$920 million)(20102011) 125514 million (US$1.9 billion)(20102011)

Employees
Website

46,274 (2010)
www.bhel.com/home.php

Total

100.00%

ABOUT BHEL JHANSI

It is second-generation plant of BHEL. Set up in 1974 at an estimated cost of 16.22 carores. Its foundation was laid by late Mrs. Indira Gandhi the prime minister on 9th Jan. 1974. The commercial production of the unit began in 1976-77 with an output of 53 lacks since then there has been no looking back for BHEL Jhansi.

MANUFACTURING UNITS OF BHEL

First Generation Units BHOPAL HARiDWAR HYDERABAD TIRUCHY Second Generation Units JHANSI HARiDWAR TIRUCHY Third Generation Units BANGALORE Heavy Electrical Plant Heavy Electrical Equipment Plant Heavy Electrical Power Equipment Plant High Pressure Boiler Plant

Transformer and Locomotive Plant Central Foundry and Forge Plant Seamless Steel Tube Plant

Electronic Division Electro Porcelain Division Boiler Auxiliaries Plant Insulator Plant Component and Fabrication Plant Industrial System Group

New Manufacturing Units RANIPAT JAGDISHPUR RUDRAPUR BANGALORE

Products in BHEL Jhansi

Locomotives: Diesel locomotive AC/DC locomotive Special purpose wagons Synchrolift

 Transformer POWER Transformer up to 400kv class/Traction trfr/ESP trfr./Instrument trfr up to 400 kv class

CNC Introduction
Computer Numerical Control (CNC) machines are automated milling devices that make industrial components without direct human assistance. They use coded instructions that are sent to an internal computer, which allows factories to fabricate parts accurately and quickly.

Elements of CNC Machine

A CNC machine consist of following 6 major elements:
i. ii. iii. iv. v. vi. Input Device Machine Control Unit Machine Tool Driving System Feedback Devices Display Unit

Block diagram of CNC Machine

Use a Computer Numerical Control (CNC) Machine Step 1-Start the software, open CNC program by going to Programs. Step2-Reference the machine once you are up, the 7017 error code is telling you that the machine needs to be referenced. Step-3 Select your tool, turn your mode dial to MDI (Manual DATA input), Press the POG key on the vertical keypad. Step4-Facing your piece, T4 (for tool #4) Enter, M6 (stands for tool index) Enter, Enter, after the second enter, this line should appear at the top of your screen under the "Program" title. Step 5-Press PRESS Start cycle.

How CNC Works

Controlled by G and M codesG commands often tell the control what kind of motion is wanted (e.g., rapid positioning, linear feed, circular feed, fixed cycle) or what offset value to use.

G00 Rapid move G01 Feed Rate move G02 Clockwise move G03 Counter Clockwise move G17 XY PLANEM G18 XZ PLANE G19 YZ PLANE

M01 Program Stop M02 End of Program M03 Spindle On Clockwise M04 Spindle On Counter Clockwise M05 Power off M06 Tool Change

Features of CNC Machinery

The tool or material moves automatically. Tools can operate in 1-6 axes. Larger machines have a machine control unit (MCU) which manages operations. using CNC machine tools than the average production efficiency can be improved 2 to 3 times. using CNC machine tools can improve the machining precision, stable product quality.

Advantages of CNC
i.
ii.

- Easier to program;
- Easy storage of existing programs;

iii. - Easy to change a program iv. - Avoids human errors v. - CNC machines are safe to operate

vi. -Modern design software allows the designer to simulate the manufacture of his/her idea. There is no need to make a prototype or a model. This saves time and money.