SETTING UP OF WORKSHOP

CONTAINER TO CABIN

Scope
Setting Up of a workshop to convert containers to cabins with highlighting,
Space requirements Layout Equipment Manpower Investment.

Processes
Storing Inspection Surface Preparation/ Repairs Painting Fixing AC machine

Al C channels
Wiring / Door Fixing PVC board fixing Roof/Floor/ Inspection Storing

Line Layout
The sequence of operations required for the product. The machines and equipment are arranged in one line. Material under goes a set of operations sequentially at each station

Work Stations
Inspection Work Station - 01

01

Experienced in Fabrication Details the required repairs of containers Inspection of quality of each task Final inspection of the container

Line Layout Work Stations

Preparation Work Station - 02 01

02

Process

Labour

Plant & Equipment - Blast pot - Dust Collectors - Compressor - Safety Items

- Removal of rust & rusted parts

- Sand Blasting or Abrasive Papers

- Skilled labour 02
- UnSkilled 02

Line Layout Work Stations

WorkRepairs Station - 03 01

02

03

Process

Labour

Plant & Equipment - Welding Plats - 02 - Gas cutting Plant - 01 - Other accessories - Safety Items

- Welding of new steel plates

- Supports for Al. C channels

- Skilled labour 04
- UnSkilled 04

- Window & Door holes

Line Layout Work Stations

Work Painting Station - 04 01

02

03

04

Process

Labour

- Painting of Primer
- Painting of Gloss finish

- Skilled labour 02
- UnSkilled 02

Plant ,Equipment & Consumables - Anti-Corrosive Paint - Gloss Finish - Compressor - Airless Machine

Line Layout Work Stations

Installation Work Station of -A/C 05 01

02

03

04

Process

Labour

Plant & Equipment - 12,000Btu unit - Tools & consumables - Other accessories

- Fixing the A/C machine

- Wiring the Unit

- A/C Technician 01
- UnSkilled 01

Line Layout Work Stations

Fixing Station of C channel Work - 06 01

02

03

04 Plant ,Equipment & Consumables - Al C- Channels - Pop rivet machine - Tools & accessories 06

Process

Labour

- Fixing of AL C- Channels
- To support the PVC boards

- Skill labour 02
- UnSkilled labour 02

Line Layout Work Stations

Wiring / Door Fixing Work Station - 07

01

02

03

04

Process

Labour

- Wiring for electric supply

- Fixing of Door/windows

- Skill labor 01
- Electrician - 02

Plant ,Equipment & Consumables - Wires, Plug bases, etc

- UnSkilled labor 03
07

- Tools & accessories

06

Line Layout Work Stations

PVC board fixing Work Station - 08 01

02

03

04

Process

Labour

- PVC board for walls

- Riveted & covered with AL beading

- Skill labour 01
- UnSkilled labour 01

Plant ,Equipment & Consumables - Pop rivet machine

08

07

- Pop rivets - Al beading 06 - Tools & accessories

Line Layout Work Stations

Roof, Floor & Final Inspection Work Station - 09

01

02

03

04

Process

Labour

- PVC board for walls

- Riveted & covered with AL beading 09

- Skill labour 01
- UnSkilled labour 01

Plant ,Equipment & Consumables - Pop rivet machine

- Pop rivets
08 07 - Al beading 06

- Tools & accessories

Line Layout
Internal Material Storage Road Stores network Stacker Path

Storage
Stacker Path

01

02

03

04

Stores

Stores

09

08

07

06

Storage

Space Requirement

No

Zone

Description

Size (ft)

01
02
80ft

Stacker Path
Between path & W/S

Width
Gap

10
5

03
04 05 06

Internal Path
Between two W/S Workshop premises Workshop premises

Width
Gap Width Length

10
10 80 150 12000
150ft

Total Area (ft2)

Man Power
No 01 02 Designation Inspection officer/Supervisor Sand Blasting/ Preparation Description - Experienced in Fabrication works - Skilled Labor -Unskilled Labor 03 Repairs & modifications - Skilled Labor (Welder ) -Unskilled Labor Nos 01 02 02 04 04

04

Painting

- Skilled Labor (Painter)

-Unskilled Labor

02
02 01 01 02 02 05 05

05

Air Conditioner

- Skilled Labor (Technician) -Unskilled Labor

06

Wiring

- Skilled Labor (Electrician) -Unskilled Labor

07

Internal Modifications

- Skilled Labor -Unskilled Labor

Man Power Cont.

No Designation Nos

01 02 03 04 05

Plant Engineer Draughtsman & QS Inspection officer/Supervisor Total Skilled Total Unskilled Total Man Power Requirement

01 01 01 16 16 35

Investment
No 01 1.1 1.2 1.3 1.4 Designation Sand Blasting - Blast Pot - Dust Collector - Compressor - Safety items Nos Nos Nos lot 02 01 01 01 500,000.00 1,000,000.00 4,500,000.00 20,000.00 1,000,000.00 1,000,000.00 4,500,000.00 20,000.00 Description Unit Qty Rate(LKR) Amount(LKR)

02
2.1 2.2 2.3 03 3.1 3.2

Repair/Modification
Welding Plant Gas cutter Safety items Painting Airless machine All other Nos lot 02 01 1,500,000.00 60,000.00 3,000,000.00 60,000.00 Nos Nos Lot 02 01 01 450,000.00 100,000.00 20,000.00 900,000.00 100,000.00 20,000.00

Investment Cont.
No Designation Description Drill machines, grinders, Spanners, tool boxes, etc. Unit Qty Rate(LKR) Amount(LKR)

04
05 * 06 07

All other tools

All consumables

Lot
Lot

01
01

1,000,000.00
5,000,000.00

1,000,000.00
5,000,000.00 16,600,000.00

Total A (Grand Total of item 1,2,3 & 5) Land Electricity 45 perch land All electrical Including transforms, wiring, capacitor banks, etc. All items including washrooms Erection of entire building including office spaces Perch Lot 01 01 400,000.00 10,000,000.00

18,000,000.00 10,000,000.00

08 09 * **

Water & sanitary Erection of Building

Lot Lot

01 01

5,500,000,00 20,000,000.00

5,500,000,00 20,000,000.00 48,000,000.00 64,600,000.00

Total B (Grand Total of item 5,6,7 & 8) Collection of Total A & B