Contedo Programtico

Howden South Amrica

1 Grupo Howden - Apresentao 2 Produtos e Servios / Mercados 3 Definio e Tipos de Ventiladores 4 Componentes de um Ventilador Centrfugo / Tipos de roda 5 Referncia bibliogrfica (manual ) 6 Os tipos de ventiladores fornecidos 7 Os tipos de Rotores fornecidos 8 Fases da Montagem do ventilador na UFN III 9 Instrues Bsicas de manuteno

History
Company origins and development

Founded in 1854 by James Howden (1832 1913) in Glasgow as a marine engineering firm, designing and building steam boilers and engines.

Moved into the power and other heavy process industries supplying fans and heat exchangers. Increased international presence in the decade 1988 to 1997 through acquisitions. Became part of Colfax in January 2012. Now a leading global player for industrial air and gas handling equipment.

History
Technical pedigree

Development of the forced draught system for boilers (1882), dramatically reducing fuel consumption.

The commercialisation of screw compressors in the 1940s and development of oil injected screw compressors.

Development of the rotary regenerative air preheater in conjunction with Frederik Ljungstrm of Sweden in the 1920s.

Other technical firsts Invention of the Sirocco fan with forward curved blades. Invention of the diaphragm compressor by H Corblin. The development of the aerofoil bladed centrifugal fan.

History
Acquisition timeline The growth of the Howden organisation

TLT-Babcock Alphair KWCA / Howden Ventiladores Burton Corblin (1884) Aeolus (Brazil) KD Kompresory Flkt Woods GII Division

Airscrew

Turbowerke Meissen (TMH) (1898)

Thomassen Compression Systems

JAMES HOWDEN

1854

1971

1974

1988

1991

1993

1995

1997

2008

2010

2011

2012

2013

Carter

Stork Canadian Blower Ventilateurs Neu American Blower Berry Westinghouse Davidson Sirocco (1898) Sturtevant (1860)

Buffalo Forge (1878) Voith Novenco Aerex Engart Sheldon Nordisk Ventilator Variax (1947)

Joy Green (New Philadephia) (1904) Bryan Donkin (1803)

AustCold

Covent Fans

Grupo Howden - Apresentao

Howden South Amrica

EMPRESAS DO GRUPO COLFAX

Howden
Heavy Fans & Heaters
Power, mining, steel

Compressors
Oil and gas

Industrial Fans
Other processes

Africa
Region

Localidades
Howden South Amrica

Chesterfield Glasgow Glasgow/Renfrew

Winnipeg Montreal Medina, Fairlawn Akron & Leitner Buffalo Niles Plymouth Meeting New Philadelphia Fairfield Columbia Rheden Lille Nstved Nancy & Vaxjo Espoo Brussels Nstved Hengelo Moscow Belfast Warsaw Kingswinford Prague Lille Budapest Paris/Nogent Coswig Heidenheim & Massy Madrid Chalon & Nantes & Cartagena Meyzieu Vitroles Chesterfield

Weihai

Beijing
Xian New Delhi Mumbai Pune Bangalore Wuhan Chengdu Kolkata Chennai Bangkok Singapore Korea Shanghai Taipei Guangzhou Hong Kong Tokyo

New Philadelphia

Dubai

Shanghai

Guangzhou Hong Kong

Mexico City

Sao Paolo Santiago

Rio de Janeiro Sasolburg Johannesburg

Sydney

Port Elizabeth

Melbourne

Sydney

Map key

Sales office

Site with no manufacturing

Site with manufacturing

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Produtos e Servios
Howden South Amrica

Centrifugal fan
Aerodynamically, the centrifugal fan is more suited to a combination of higher pressure and lower flow. It can be designed to tolerate high temperatures and erosive dust in the gas stream. The kinetic energy stored in a large fan rotor can equal that of a goods train travelling at 70mph.

Axial fan
Aerodynamically, the axial fan is more suited to a combination of higher flow and lower pressure. On large machines the blades pitch is altered whilst the fan is running. Large fans can absorb in excess of 10MW, enough energy to supply a small town. The range also includes axial impulse fans, also called mixed flow fans.

Heater
The rotary regenerative heat exchanger extracts heat from a hot gas stream and transfers it to a cooler one. It contains up to 500T of thin steel sheets contained in baskets Used, for example, as a boiler air preheater it increases electrical output of a power station by 10%.

Cooling fan
The cooling fan is constructed from glass reinforced plastic and moves large volumes of air at very low pressure in air cooled heat exchangers and condensers. One Howden design, the ultra low noise SX fan, is 15dB quieter that the competitions equivalents.

Produtos e Servios
Howden South Amrica

Pre-engineered fans
Centrifugal, axial and mixed flow fans are supplied as preengineered units. In many cases these are a cost effective solution, compared to fully customised machines where the need to tailor the fan precisely to a specific duty is not paramount.

Compressors
Howden supplies three ranges of compressors; the screw compressor (above), the diaphragm and reciprocating compressors, each satisfying an individual market need.

Turbo-blower
Turbo-blowers (turbo compressors) are high speed, high pressure fans satisfying duties between those of fans and compressors. The tip speed of the machined rotor can exceed the speed of sound.

Produtos e Servios
Howden South Amrica

Packages
Compressors and blowers are packaged as a unit with ancillary equipment such as driver, lubrication system, storage vessels and piping, and skid mounted for ease of installation.

Service
Howden has the capability to service its own equipment, that of competitors and of other rotating machines and associated plant. The installation shown above is a set of four ventilation fans for a road tunnel in Belgium.

Enhancement
Howden can upgrade equipment either to cope with changed performance requirements or to retrofit more modern technology. Examples are fitting higher pressure blades on an axial fan or, illustrated above enhancing the sealing systems on an air preheater.

Mercado
Howden South Amrica

Power Generation
Boiler draught FGD DeNOx plant Dry cooling systems

Petrochemical
Oil platforms Refineries Petrochemical plants

Iron and Steel

Sinter plant Pelletising plant BOS steelmaking Electric arc furnaces

Cement
Kiln ID Fan Clinker Cooler Exhaust Fan Clinker Cooler Supply Fans Raw Mill Fan Main Dust Collector Cement Mill Fan

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Mercado
Howden South Amrica

Industrial
Pulp and paper Cement Smelting - Aluminium Smelting Other metals Sulphuric acid Brewing and distilling Glass manufacture

Mining
Main ventilation Aux ventilation Dust collection Refrigeration systems

Tunnels
Metro ventilation Vehicle and rail tunnels

Transport
Rail locomotives Vehicle air bags

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Mercado
Howden South Amrica

Others
Building services Waste water Environmental Nuclear Navy Refrigeration Wind tunnels

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Fbrica da Howden em Itatiba-SP

Howden South Amrica

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Modelo do ventilador.
Howden South Amrica

NA PLANTA UFN 3 EXISTEM PELO MENOS 03 VENTILADORES FABRICADOS PELA HSA : 01 NO FORNO CONVERTEDOR 02 NA CALDEIRA CBC OS MODELOS SO: 01 L5N 2788 . 00 . 00 DBL6F ( FORNO CONVERTEDOR ) 01 Z9B 1497 . 10 . 00 SBL6F (VENTILADOR AUX. CALDEIRA) 01 Z9B 980 . 02 . 00 SBL6F ( VENT. COMPLEMENTAR )
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Informaes sobre as caractersticas do ventilador. VENTILADOR DO FORNO CONVERTEDOR

Howden South Amrica

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CARACTERSTICAS DO ROTOR L5N

Howden South Amrica

Tipos de Ventilador L1 L2 L3N L4 L4N L5N Descrio Uma famlia de rotores robustos, de alta eficincia, otimizado para mxima resistncia mecnica. Pequena curvatura nas ps

Aplicaes tpicas Movimentao de ar e gs com mdia e alta presso, por exemplo: Sinter, Pelotizao, Cimento, tiragem induzida de caldeiras, e ar primrio de caldeiras.

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CARACTERISTICAS DE EFICINCIA
Howden South Amrica

Ps curvadas para frente

Eficincia mx aprox. 70% Usados (cada vez menos) em Ar Condicionado

Ps radiais

Ps radial tip

Ps planas inclinadas para trs

Eficincia mx aprox. 80% Para servios leves e aplicaes industriais.

Ps curvadas para trs

Eficincia mx aprox. 85% Para servios leves e aplicaes industriais.

Ps Airfoil

Eficincia mx aprox. 70% Para aplicaes industriais.

Eficincia mx aprox. 75% Para aplicaes industriais.

Eficincia mx pode chegar a 90% Para servios leves e aplicaes industriais.

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CARACTERISTICAS TCNICAS
Howden South Amrica

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FASES DA MONTAGM
Howden South Amrica

Preparao para Montagem do Ventilador e Mancais de Casquilhos

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PREPARAO DA REA
Howden South Amrica

Antes de iniciar a montagem do ventilador, familiarize-se com os componentes a serem instalados usando o desenho de conjunto do manual. Marque as partes com a numerao indicada no desenho de conjunto.

Checagem da Fundao.
Verifique se a fundao est de acordo com o indicado no desenho de referncia. A rigidez mnima necessria para a fundao de 8,76x108 N/m na direo horizontal e 2.5x109 N/m na direo vertical.
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PREPARAO PARA MONTAGEM

Howden South Amrica

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Montagem da Carcaa e Mancais

Howden South Amrica

Foundation bolt

Steel packers

Area levelled by chipping before erection

Pocket in concrete

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Montagem da Carcaa
Howden South Amrica

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Montagem da Carcaa e complementos

Howden South Amrica

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Montagem da Carcaa e Mancais

Howden South Amrica

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Montagem da Carcaa e Mancais

Howden South Amrica

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Montagem da Carcaa e Mancais

Howden South Amrica

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VENTILADORES DA CALDEIRA
Howden South Amrica

OS OUTROS VENTILADORES SO DA CALDEIRA CBC ESTES UTILIZAM OUTRA CONCEPO DE DESIGN DE ROTOR, AS PALHETAS SO FEITAS COM FORMATO DE ASA DE AVIO E, SEU DESEMPENHO MELHOR DO QUE OS DE PALHETAS SIMPLES

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Montagem da Carcaa e Mancais

Howden South Amrica

Ps curvadas para frente

Eficincia mx aprox. 70% Usados (cada vez menos) em Ar Condicionado

Ps radiais

Ps radial tip

Ps planas inclinadas para trs

Eficincia mx aprox. 80% Para servios leves e aplicaes industriais.

Ps curvadas para trs

Eficincia mx aprox. 85% Para servios leves e aplicaes industriais.

Ps Airfoil

Eficincia mx aprox. 70% Para aplicaes industriais.

Eficincia mx aprox. 75% Para aplicaes industriais.

Eficincia mx pode chegar a 90% Para servios leves e aplicaes industriais.

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ARRANJO GERAL DO VENTILADOR COMPLEMENTAR

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ARANJO GERAL DO VENTILADOR AUXILIAR

Howden South Amrica

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ORIENTAES TCNICAS MONTAGEM E MANUTENO

Howden South Amrica

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ORIENTAES TCNICAS MONTAGEM E MANUTENO

Howden South Amrica

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ADVERTENCIAS
Howden South Amrica

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TESTE EM VAZIO
Howden South Amrica

PAGINA 29 DO MANUAL IF 0073 02 DESTACANDO QUE SO MUITOS PONTOS DE OBSERVAO

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REGULAGEM PONTO OPERAO

Howden South Amrica

PGINA 31 E 32 DO MANUAL IF 0073 02

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EFEITO DO SISTEMA

Howden South Amrica

PGINA 33 DO MANUAL IF 0073 02

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EFEITO DO SISTEMA

Howden South Amrica

PGINA 33 DO MANUAL IF 0073 02

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Manuteno de Rotina.
Howden South Amrica

O manual contempla as sugestes bsicas de manuteno de rotina, a princpio temos os alarmes que devem ser definidos durante o monitoramento dos ventiladores. Na pgina 34 do manual do ventilador IF 0032 02 temos:

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Manuteno de Rotina.
Howden South Amrica

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Manuteno de Rotina.
Howden South Amrica

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Manuteno de Rotina.
Howden South Amrica

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Manuteno de Rotina.
Howden South Amrica

Problemas mais comuns: Vibrao! O ventilador no deve trabalhar desbalanceado, caso contrrio o conjunto eixo/rotor e mancais podem ser danificados seriamente. O rotor normalmente balanceado esttica e dinamicamente conforme ISO 1940-1 antes de ser despachado. O presente ventilador considerado uma mquina de eixo rgido, ou seja, uma mquina que opera abaixo da rotao crtica do eixo. Para mquinas com tal classificao, os limites de vibrao dos mancais em todas as trs direes devem ser definidos de acordo com a norma ISO 14694:2003.
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Manuteno de Rotina.

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Manuteno de Rotina.

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Manuteno de Rotina.

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Manuteno de Rotina.

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Manuteno de Rotina.

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Manuteno de Rotina.
Howden South Amrica

Normalmente os limites de vibrao so especificados em RMS (Root Mean Square). Entretanto quando for requerida a amplitude de pico a pico, os valores podem ser obtidos do seguinte modo:

Amplitude (pico a pico) = 27000 * V(RMS) [um] N Onde: N = Rotao de operao [rpm] V = Velocidade em RMS da tabela acima [mm/s]

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Manuteno de Rotina.
Howden South Amrica

Abaixo, seguem as causas mais comuns de desbalanceamento e suas correes correspondentes:

Se necessrio o balanceamento do rotor pode ser executado no prprio local por pessoas especializadas. A Howden pode tambm fornecer esse tipo de servio.
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Manuteno de Rotina.
Howden South Amrica

Abaixo, seguem as causas mais comuns de elevao de temperatura nos mancais e suas correes correspondentes:

Observao : Somente podemos afirmar que a temperatura do mancal est elevada, quando fazemos medies com aparelhos apropriados e aferidos, e no quando tocamos no mancal para sentir o seu calor.
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PERGUNTAS

Howden Group 2014

OBRIGADO PELA ATENO

Howden Group 2014