GROUP MEMBERS:

CLASS:BEE-7A Muhammad Umar (22873) Faryal Mughal (22832) Mirza Waqas Baig (22844) PROJECT SUPERVISOR: Engr.Masood Usman

CONTENTS
ABOUT THE PROJECT INPUTS TO PLC OUTPUTS OF PLC COMPONENT LIST HARDWARE & SOFTWARE

ABOUT THE PROJECT

To sense & feed the different proportion of different raw materials to the any plant. Also using HMI to set the proportion of feed.

Load sensors which sense the weight of the raw material in the main hoper.
Temperature will be measured before the material moves on under the uncertain conditions feed will be stopped.

BLOCK DIAGRAM
Temperature sensors HMI

Gate valves

PLC

Load cells Gate valves

Conveyor Belt

Dc motor

APPLICATION OF PROJECT: Since this is an industrial based project and is widely used in heavy industries where a product is formed by the mixing of different materials in different proportionality depending upon the requirements of the plant and demands of the consumers.
INPUT TO PLC Two Load Cells Temperature Sensors Human Machine Interface ( HMI)

OUTPUTS OF PLC Electrical Valves Dc Gear Motor

 Delta

PLC

Siemens

PLC

Cost effective as compared to Siemens. No need of separate power supply, CPU, separate input modules & separate output modules even analog I/Os is also in the single package .

Much expensive. In Siemens power supply, CPU, Input cards & output cards separately each & every thing should be purchased for our application there would be again useless I/Os after purchasing separate cards. Complex as compared to Delta often software is not available & difficult to use.

User friendly , software is easily available & easy to understand.

 DELTA

PLC(DVP20EX2T with extension module DVP16XP211R)

It

is cost effective. Programming and usage of Delta PLC is user friendly. Easy to understand. It has many built in functions.

Load cells are often classified by their outer shape. Classifications include the can type, the S type, the washer type, and the beam type.

LOAD CELL COMPARISON

Strain Gauge Load Cells

LOAD CELL WORKING & CALIBRATION W.R.T THE PROJECT

Principle is based on 1mv/v or 2mv/v. In our project the

2nd option is suitable. if the load sensor is of 10V Dc then maximum output it can produce will be 2x10=20mv & minimum output will be 0x10=0mv We can now plot the linear graph of the output of the load cell if the capacity of the load cell is 10Kg let say then 20mv=10kg 16mv=8kg 12mv=6 kg 8mv =4kg 4mv=2kg 0mv=0kg

RTD(PT100) WORKING & CALIBRATION W.R.T THE PROJECT

RTD changes its resistance as temperature changes. PT100 has its resistance 100 at 0C & 138.4 at

100C the response is approximately linear with respect to temperature. For PT100 for every 1C change in temperature the change in resistance is 0.384. We can plot the graph by using this equation where Ro=100.

This is the basic IR circuit design. We have used two transistors

2222A to operate the relay.

Gate valves are used to open or close way of material. For example: If it uses five rotation to close/open. We can count the rotation by IR sensor . We are using DC gear motor to operate valve and through the PLC we can manage the rotation of motor. In this way we are using this valve.

MONTHLY PLAN
NOVEMBER Week 1 Week 2 Internet searching Discussion with Teachers Literature review Visited Sites DECEMBER Market Survey Software decision Component Buying Load cell Searching APRIL PLC Programming PLC Programming PLC Programming Balanced Mechanical part JANUARY Load Cell range Load Cell Calculation Confirming type of Load cell Buying Load Cell FEBRUARY Selection of PLC PLC confirmed

Week 3

Plc buying

Week 4

Learning PLC

MARCH Week 1 Week 2 Week 3 Week 4 Hardware Design Hardware Design Hardware Design PLC Programming

MAY Balanced Mechanical part Testing Of Project Testing Of Project Testing Of Project