Solution for Transmission Tower Industry

Nirvana Technologies Pvt. Ltd.

G-15, Upper Ground Floor, Dreams The Mall LBS Marg, Bhandup (W), Mumbai, India. Pin Code: 400078. Phone : +91-22-1661600 Fax : +91-22-39167297 Email Id : info@nirvanatec.com Website : http://www.nirvanatec.com

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Solution Objectives
Bring the FULL benefits of ERP to the Design, Planning

and Production departments.

Plug gaps in ERP, by addressing needs like BOM, Routing generation, Material optimization etc.

Integrate diverse information sources into the workflow.

Enhance automation and standardization.

An industry standard solution currently in use by leaders like Jyoti Structures Ltd., KEC, etc.
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Gaps in ERP
ERP
Design
BOM & Routing information extraction from CAD, PDF drawings & Blueprints.

Planning
Material planning Estimation and purchase of Raw material for Angles/Plates.

Production
Material Optimization based on actual stocks available Shop Drawings for Prod. CNC code generation as applicable for Angles, plates.
Multiple formats, Vernet, Fanuc, Ficep, DXF, DSTV,
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BOM, Routing data upload to ERP Zinc Weight, Piece Weight Calculations

Time estimation for production planning (based on tonnage calc.)

Gaps Addressed
Automatic/Manual BOM generation & capture of process

information from diverse sources

AutoCAD, PDF, Third-Party CAD drawings. Other packages like BoCad via custom import filters.

Integrate with ERP to Upload BOM and process info.

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Gaps Addressed
Accurate Raw Material estimation
At material indent with PR generation for Purchase. With actual stocks during Production.. Tower split, subtype wise optimization for Angles and Plates

(based on PLUS 1D & PLUS 2D technologies).

Cut List RM Code wise

Stocks RM Code wise

Utlization% RM Code wise

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Gaps Addressed
Automatic Route generation with accurate process

time calculations.
Based on available Work Centre constraints and material properties, processes.

Accurate Process Time Estimation

Work Centre constraints Mark Nos., Thickness, Length, Processes Process Time formulae based on Time Study.

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Gaps Addressed
Automation in manufacturing
Zinc calculations.
Automated shop drawing generation. Interface with beam and plate lines. CNC code for Vernet, Fanuc controllers. DXF drawings for Winsteel for Ficep. DSTV files.
DXF drawing for WinSteel DSTV file Vernet CNC

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Transmission Tower Solution

PLUS AIDE
AutoCAD In-house Design Extension

Annotation of structural drawing and capturing BOM and process data. Captures data for BOM, Routing & generates Shop Drawing, CNC for angles.

PLUS ADEPT
Automation in Design, Engineering, Production of Towers

PLUS TOWEROPT
Tower Optimization

Optimization of Angles & Plates.

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Advantages
Manual extraction of BOM & Routing info. from CAD, PDF, Third party drawings
Simplified Data entry Common structured data format Accurate Piece weight and Zinc weight calculations. Batch upload to ERP

Automatic BOM & Routing data captured while

annotating structural drawing using PLUS AIDE.

No double data entry, no errors, Manpower requirement reduced.
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Advantages
Material optimization.
Maximizes yield - significant money saving.
Evaluate What-If simulate different procurement scenarios. Improve procurement strategy. Handles maximum 3 open pallets, cleats.

Accurate Time estimation & Routing.

Better production scheduling.

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Advantages
Shop drawing and CNC for angles generated

automatically.
Batch generation of required files for the workcenters available. Automatic generation => no human errors.

Work in mm or inches. Can integrate with your ERP.

Currently integrated with SAP, JD Edwards.

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For a detailed presentation

To Save raw material, Compress the design-to-manufacture time, Reduce manpower requirement, Improve existing procurement strategy, Benefit from higher automation in design, manufacturing Contact: Mr. Shrikanth Swaminathan Phone: +91-22-21661600 e-mail: info@nirvanatec.com website: www.nirvanatec.com
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About Nirvana Technologies

Based in Mumbai - commercial capital of India. Dedicated to providing quality CAD/CAM solutions at lower total cost of ownership. Unit under the Software Technology Park of India. Material Optimization Solutions for
Sheet Metal Glass Wood

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Nirvana Technologies Pvt. Ltd.

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