PLC BASED SEQUENTIAL BATCH PROCESS CONTROL SYSTEM

GUIDED BY MR S.CHAKRADHAR

PRESENTED BY V.SRUTHI (11121A1353) E.CON.E DEPARTMENT

INTRODUCTION
EXTENSIVELY USED IN INDUSTRIES

CONTROLLING PARAMETERS---TEMPERATURE,LEVEL
BRAIN OF THE SYSTEM

LADDER DIAGRAM---CONTROLLING SEQUENCE OF ACTIONS

 EXTENSIVELY USED IN INDUSTRIES

BRAIN OF THE SYSTEM LADDER DIAGRAM---CONTROLLING SEQUENCE OF ACTIONS PLC CHECKS--- WATER LEVEL, TEMPERATURE,VALVE ACTION,MOTOR etc., SAFE RELIABLE &VERSATILE COST COMPETETIVE

DESIGN OF HARDWARE OF SYSTEM

PROCESS TANK
PLC TEMPERATURE CONTROLLER LEVEL CONTROLLER IN LET VALVE CONTROLLER

 OUTLET VALVE CONTROLLER

PUMP CONTROLLER STIRRER MOTOR CONTROLLER CONTROL BOX POWER SUPPLY SECTION

DESIGN OF SOFTWARE OF THE SYSTEM

INITIALIZATION AND MONITORING OF POWER
CONTROLLER PROGRAM FOR LEVEL CONTROL

CONTROLLER PROGRAM FOR HEATER CONTROL

CONTROLLER PROGRAM FOR STIRRER MOTOR
CONTROLLER CONTROLLER

CONTROLLER PROGRAM FOR OUTLET VALVE

CONTROLLER PROGRAM FOR PUMP CONTROLLER

DESCRIPTION

LEVEL SENSORS VALVE CONTROLLERS HEATERS STIRRER MOTOR TEMPERATURE SENSING CIRCUIT PUMP

INTERLOCKS
STIRRER OPERATION---INLET AND OUTLET VALVES
OUTLET VALVE OPENED---INLETVALVE,STIRRERMOTOR
AND HEATERS REMAINS OFF

PUMP WILL NOT START UNLESS AND UNTILL OUTLET

VALVE IS IN CLOSED POSITION

RESULTS & CONCLUSION

PLCSBC--- APPLICATION OF PLC. PLC CHECKS--- WATER LEVEL, TEMPERATURE,VALVE ACTION,MOTOR etc., SAFE RELIABLE &VERSATILE. COST COMPETETIVE.