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I would like to express my sincere thanks to my Project Guide,

Mr.K D Singh for his guidance and support throughout my training at


SAHIL ALLOYS AND MACHINE TOOLS PVT.LTD. His calm demeanor and
willingness to teach has been a great help to me for successfully
completing the project. My learning has been immeasurable and working
under him was a great experience. I extend my sincere thanks to all the
staff members of quality control, for providing a very hospitable and
helpful work environment and making my training an exciting and
memorable event.
I also acknowledge heartfelt gratitude to Mr. Vijay Kumar who made
available tons of information required for my training. A special thanks to
Mr. PARMJIT GILL (M.D. SAHIL ALLOYS AND MACHINE TOOLPVT.LTD.) for
facilitating me with all the help needed for doing this training.
Finally, I thank my institute GIMET-Institute for making this experience of
Industrial training in an esteemed organization likes MAJESTIC AUTO
LIMITED.


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INTRODUCTION:::: SAHIL ALLOYS MACHINE TOOLS
INDUSTRY IS A TOOL POST INDUSTRY IN WHICH
MANY TYPES OF MACHINES ARE MANUFACTURED
THE SAHIL ALLOYS DEALS WITH THE FOLLOWING MAIN
MACHINES
VERTICAL CNC LATHE MACHINE
VERTICAL BORING MACHINE<CNC>
PLANO MILLERS
HORIZONTAL LATHE MACHINES
RADIAL DRILING MACHINES
CNC PLANERS
THE UPPER WRITTEN NAMES OF
MACHINES ARE THE MOST MACHINES
WHICH SAHIL ALLOYS DEALS


ABOUT SAHIL ALLOYS :::THE SAHIL
ALLOYS AND MACHINE TOOLS WAS
ESTABLISHED IN 1960 .NOW IT IS THE
SUPER MOST INDUSTRY IN BATALA.
THEY EXPORT THERE MACHINES IN ALL
OVER INDIA
THE SAHIL ALLOYS HAVE FOUR UNITS
EXPLAINED UNDER:
MAIN UNIT
UNIT IN WHICH THE ASIAS BIGGEST MACHINE
VERTICAL BORING IS MANUFACTURED
CASTING UNIT
FORHT ONE IS NOW UNDER CONSTRUCTION

DOUBLE COLUMN CNC VERTICAL
TUNNING LATHE (VTL-1200 D CNC)

Double Column CNC Vertical Turning
Lathe (VTL-1200 D CNC)
We offer our clients Double
Column CNC Vertical Turning Lathe
with model VTL-1200 D CNC.
Owing to its features these are
applicable in various branches of
industry for machining variety of
components. These are available in
a table of diameter 1200 mm and a
maximum turning diameter of
1600 mm. In addition, these are
available in different units as
detailed below
CNC VERTICAL TURNINIG LSTHE HAS
FOLLOWING MAIN PARTS
BED
TABLE
COLOMNS
CROSS RAIL
TOOL HEAD
HYDRAULIC PUMPS
GEAR BOX
UPRIGHTS


THE OTHER PARTS USED THERE ARE
WRITTEN UNDER



BALL SCREWS
HYDRAULIC CYLINDERS
SPL.CROSS RAILS
LEAD SCREW
PRESSURE GAUGE
LUBRICATION
TURRET


TABLE AND TABLE BED

The table is made of cost iron and of heavily
ribbed construcion for high machining speeds.
The table is supported by a large phosphorus
bronze guideways for taking vertical loads and
stray tilting movements. The table is supported
on and adequately proportioned bed made of
cast iron and of heavily ribbed construction. The
table drives its rotation from a variable speed AC
spindle motor throught a gearing. The speed of
the table is varible fro 5-100 rpm.The bed has
deep 'V' type grooves to receive the table and has
oil collecting troughs at the end.


COLUMNS

An adequate proportioned column made of
cast iron has guideways at the front and at the
side rear to guide the cross rail effectively. The
column is mounted on a bed.

CROSS RAIL
A box type construction carrying the
tool slide which can be operated by
hand as well as by automatic feed.
The cross rail, made of high grade
cast iron, traverses vertically on the
columns for providing the turning
height for work piece. The cross rail is
clamped at the desired position by
manual clamps. The cross rail is
driven by a motor through gearing
and lead screws.



Typically used as auxilliary equipment on
manipulators or side beam carriages, cross
slides offer fine, controlled positioning of the
torch head. Units are available in 100 and 150
pound capacity for single axis and compound
operation. Standard travel lengths of 6, 12
and 18 inches are available in manual and
powered adjustment.
TOOL HEAD
The cross rail carries a saddle on its front guideways,
which provides the horizontal (X axis) feed motion.
The cross rail guideways are hardened and ground.
The saddle carries enclosed a square ram. The
guiding surfaces of the ram, made of steel, are
hardened and ground, Turcite-B lining is employed for
the saddle and ram sliding surfaces for superior
frictional characteristics. The horizontal feed motion
(X axis) are drived from AC servomotors direct
coupled with bal screws to the ram. The tool change
for various operation is manual.
GEAR BOX
Machine cut gears running in
anti friction bearings. Oil
immersed
The table rotation is
transmitted through a gearbox,
providing high / low speed
ranges.
A foreced circulated lubrication
system is used for lubricating
gears.
UPRIGHTS
Heavy duty cast iron construction bolted
to the sides of the bed. Ribbed inside to
avoid vibration. Dowelled to keep correct
alignment .
BALL SCREW
BALL SCREW
The Benefits of the Ball Screw
As stated before, the Ball Screw is used in a
variety of different industries. Where it makes
the most difference will be in the machine
industry. Youll find that many of the CNC
machines will use this type of tool that is built
into these cutting devices. This allows a
cutting device to move back and forth at faster
rates of speed which makes it a very useful
tool as well as being extremely cost effective.


HYDRAULIC CYLINDER

LEAD SCREW
When designing a product that
involves linear movement there will be
a time that you want to use a lead
screw. A lead screw is a long round bar
with thread on it. When you turn this
bar a nut will move along the lead
screw. Most commonly known example
is a bench-screw. Big advantages of a
lead screw are the high power
transmission, and dependent on the
load, the lead screw most of the time
locks itself, so it doesnt need a brake.

PRESSURE GAUGE
Many. techniques have been
developed for the
measurement of pressure
and vacuume. Instruments
used to measure pressure are
called pressure
gauges or vacuum gauges

LUBRICATIONS
The table bearing and the
gears of the main drive
transmission are lubricated
by continuous circulation
lubricaion from a separate
pump on the power pack.
Automatic intermittent
lubricaiton is provided for
cross rail and ram guide ways
as also for the bal screw nut
TURRRET
TURRRET
The turret lathe is a form of meetalworking lathe that is
used for repetitive production of duplicate parts, which by
the nature of their cutting process are usually
interchangeable. It evolved from earlier lathes with the
addition of the turret, which is an indaxble toolholder that
allows multiple cutting operations to be performed, each
with a differentcutting tool, in easy, rapid succession, with
no need for the operator to perform setup tasks in
between, such as installing or uninstalling tools, nor to
control the toolpath. The latter is due to the toolpath's
being controlled by the machine, either in jig-like fashion,
via the mechanical limits placed on it by the turret's slide
and stops, or via electronically-directedservomechanism for
computer numerical control(CNC) lathes.