Cedarapids Triple Shaft Screen Features Benefits

Cedarapids Triple Shaft Screen Features & Benefits
2009
Cedarapids/ElJay Triple Shaft Screen
The
Originator
and The
Innovator

General
Screening
Considerations
Generally speaking,
the crusher breaks
the material, but the
screen sorts the
material to make the
specification.
Gradation versus Specification
Backbone of the Crushing Circuit:
In the majority of crushing circuits, screening is
usually the bottleneck not the crushing.

Proper screening is so important to the circuit,
it is essential to cover the topic when
discussing crushers.

Screening Theory
Never Cut Corners on Screening
The vibrating screen is the cash register in
any operation. This is not a unit machine in the
circuit that can afford to be undersized.
Determination of the critical deck must be
accomplished with consideration given to future
markets. Custom blending and tighter
aggregate specifications may require detailed
review of product chute design. This type of
design may affect the types and heights of
structures.

Screening Theory
Dont Limit your future:
Make your crushers the
bottleneck of your plant!!
Screening Theory
PRIMARY FACTORS:
STRATIFICATION
The process of large size particles rising to the
top of the vibrating material bed while the
smaller size particles fall through the voids to
find their way to the screen surface opening
SEPARATION
The process of particles presenting themselves to
the screen surface openings passing through the
opening if smaller and being rejected if larger than
the opening.

Screening Theory
Stratification must occur before
Separation can occur!!
Screening Theory
Stratification and Separation
Feed Material
Overs (Product)
Material that passes over
screening surface
Throughs (Product)
Material that passes though
screening surface
Stratification and Separation
Typical Distribution of
Material Through Screen
Deck
Vibrating
Screens
Used In The
Aggregate
Industry
Two Styles of Screens in the Aggregate
Industry

1. Inclined/Sloped Screens
Low stroke, low G-force
Gravity propels material down the screen

2. Horizontal Screens
Large stroke, high G-force
Screen movement propels material down the
screen

Screen Styles
Horizontal Screen Advantage
EFFECTIVE LENGTH OF SCREEN
Three Types of Screen Motion

1. Circle Throw

2. Straight Line (Reciprocating)

3. Oval Stroke (Elliptical)
Screen Motion

1. Circle Throw
Usually associated with inclined
Low energy, needs gravity to move material
down screen
Resistant to Plugging and Pegging
Blinding is a problem with low stroke
Single or Dual shaft eccentric


Screen Motion
Typical Inclined Screen Circular Motion
Typical Inclined Screen
Screen Wire
Screen Wire
Opening
20
Effective Opening
Small Circular Stroke
0.31 (8mm)
Low Energy 3-4 Gs

1. Circle Throw

Usually horizontal
More efficient and accurate
Plugging can be a problem
30 to 45 degree fixed angle
Dual counter rotating shafts

1. Oval Stroke
Screen Motion
Horizontal Screen Straight Motion
2 Shaft Thrust
2 Shaft Thrust
Two Weighted
Counter Rotating Shafts
No Thrust
No Thrust
Typical Horizontal Screen
Screen
Wire
Opening
Typical Horizontal Screen

A Third Kind of Screen Action

Oval Stroke (Elliptical)
Combines the plug resistant exacting
screening of the circle throw with the
efficiency and conveying action of
straight line motion
Screen Motion

1. Circle Throw


Horizontal mounting
Highest efficiency & accuracy
High energy to loosen fines
High resistance to Pegging
High resistance to Blinding
Adjustable Three Shaft Vibrator
Screen Motion
Cedarapids Triple Shaft Screen Elliptical Motion
3 Shaft Thrust
3 Shaft Thrust
1 Shaft Thrust
1 Shaft Thrust
Three Weighted
Counter Rotating Shafts
3
1
3:1 Ellipse
The lengthened part of the stroke
propels the material down the
length of the screen.

The Vertical Zone part of the
stroke has little fore/aft movement
to allow efficient passage of
material

Cedarapids Elliptical Screen
Screen
Opening
Vertical
Zone
Oval Motion Path
The high g action around the ends works the arrow
heads out, minimizes blinding and provides very
efficient sizing accuracy
Cedarapids Elliptical Screen
Two Myths in the Aggregate Industry

1. Horizontal Screens in Portable Applications,
Inclined Screens in Stationary Applications

2. Inclined Screens for Capacity
Horizontal Screens for Efficiency
Screening Theory
Screen Media
SCREENING
APPLICATIONS
WIRE CLOTH
HC, OT
& SS
PERF.
PLATE
PROFILE
WIRE
URETHANE #260
RUBBER
#240
RUBBER
PRIMARY
SCALPING
(DRY)
FAIR
HC or OT
GOOD NR FAIR EXCELLENT NR
PRIMARY
DREDGE (WET)
FAIR
OT
GOOD NR GOOD -
EXCELLENT
GOOD -
EXCELLENT
NR
SECONDARY
(DRY)
FAIR-GOOD
OT
FAIR-GOOD NR NR EXCELLENT EXCELLENT
SECONDARY
(WET)
FAIR-GOOD
OT
FAIR-GOOD FAIR EXCELLENT GOOD GOOD
TERTIARY
(DRY)
GOOD
OT or SS
FAIR NR FAIR GOOD EXCELLENT
TERTIARY
(WET)
GOOD
OT
FAIR FAIR EXCELLENT FAIR GOOD
DE-WATERING FAIR
OT or SS
FAIR GOOD EXCELLENT NR FAIR
ULTRA FINE
(<8 MESH)
EXCELLENT NR FAIR FAIR NR FAIR

Screen Media
SCREENING
PROBLEM
WIRE
CLOTH
HC, OT & SS
DUR-X-
VIBRASPAN
or HARP
SCREEN
PERF.
PLATE
PROFILE
WIRE
DUR-X-
ACCUSLOT
URETHANE RUBBER #240 SELF-
CLEANING
RUBBER
WET
PLUGGING
FAIR
OT
SLOTTED
EXCELLENT
OT
(HIGH PROD.)

NR

FAIR
EXCELLENT
OT

GOOD

FAIR

EXCELLENT
DRY
PLUGGING
FAIR - GOOD
OT
SLOTTED
EXCELLENT
OT
(HIGH PROD.)

NR

FAIR
EXCELLENT
SS

NR

FAIR

EXCELLENT
BLINDING
OR
STICKING
FAIR - GOOD
SS
SLOTTED
EXCELLENT
SS
(HIGH PROD.)

NR

NR
EXCELLENT
SS

FAIR

NR

GOOD
SHORT
WEAR
LIFE

NR

NR

GOOD

GOOD

NR
EXCELLENT
(WET)
EXCELLENT
(DRY)

EXCELLENT
LIMITED
CAPACITY
GOOD -
EXCELLENT

EXCELLENT

NR

NR

EXCELLENT

NR

NR

FAIR

Screen Media
0 10 20 30 40 50 60 70
WIRE CLOTH
PROFILE WIRE
PERF. PLATE
RUBBER
URETHANE
Typical Initial Cost Per Square Foot
Screen Media
0 2 4 6 8 10 12 14 16
WIRE CLOTH
PERF. PLATE
PUNCHED RUBBER
MOLDED RUBBER
URETHANE
Typical Life Expectancy Compared to Wire Cloth
Cedarapids/ElJa
y Triple Shaft
Horizontal
Screen Features
Adjustable Stroke Angle
45 30
60
Move material
Faster For
Coarse Material
Move material
Slower For Fine
Material
Multi Position Key
Bolt Allows Changing
of Stroke Angle
Cedarapids Triple Shaft Screen
Adjustable Stroke Length
Add Plug Weights
To Increase Stroke
for Coarse Material
Remove Plug Weights
To Decrease Stroke for
Fine Material
Three Removable
Plug Weights
Screen Speed Adjustment
Screen Speed Variation
Adjustable Stroke And Speed

Ability to optimize performance
Adjust to varying conditions
Adaptable to most screening
applications
The adjustment allows for
exceptional accuracy for
tough specifications
(such as Superpave)

Angle adjustment along
with Speed and Stroke
fine tune the screening
installation to match
varying requirements and
specifications
Horizontal Screens
Stroke and Speed Guidelines
Dry 100 lb/ft Material
Stroke, Angle, Speed Relationship
Exclusive
Features Built
Into The
Cedarapids/Eljay
Triple Shaft
Horizontal Screen
20 Major Improvements and Innovations
(patented)
Cedarapids/ElJay Screens 20 Reasons
Cedarapids/ElJay Screen Features
Formed Key bolt
Retainer Clip
Eliminates weld
operation.
Easier to change
timing in the field.
Improved Spindle
Easy inline bearing removal,
eliminates need to remove shaft
Slip fit spindle for maximum clamp
force
New groove geometry for easy
bearing removal
Gears
High performance gears
with Optimized tooth
geometry
Reduced tooth contact
stress for maximum gear
life
Hub Oil Ports
Eliminates trapped oil in
bearings which causes
bearing hot spots
Strategically positioned to
maintain constant
lubrication to bearings for
Long life

Hub oil ports
Controlled oil
cylinder
Double O-Ring
Sealed Huckbolt
Design
Leak free
Secure & consistent
Fatigue resistant
High Strength joints
Constructed for maximum
reliability and life
Cedarapids/ElJay Screen
Features
Gear Case Baffles
Eliminates lubrication breakdown due to high temperature
from agitation
Maintains lubricant viscosity to protect bearings
Results: Longer Bearing And Gear Life
Thicker Clamp Bars
56% Stronger from 1/4 to
5/16 for longer wire life and
maintains uniform wire cloth
tension

Increased Deck Clearance
TSH 6 x 20 and 7 x 20, adds 2
between top and center deck
for ease of cloth change-out
and increased clearance for
material and spray bars
Optimized Deck Crown

6, 7, 8 models, creates uniform
wire support which reduces wire
cloth fatigue
High quality, high strength steel
40% Stronger than standard steel
Greater resistance to wear, stress and fatigue.
High Strength Side plates
Clamp Bar Strips
Additional side sheet
protection to prevent
damage from clamp bar
hardware.

Hand Access Holes
Provides quick access for
screen cloth changes
Allows visual inspection
of deck.
Ductile Spherical Washers
Softer ductile material reduces
wear on sidesheets
Controlled cast shape, seats
uniformly to maintain wire
tension
Dual Snubbers
Smooth start-up and shut-
down

HD Style Belts
5 times life over
conventional belts

Gland Shaft Seal

Long life, non-contact
rotary seal, outperforms,
out-lasts lip contact
seals due to no wear
surfaces

Shaft Seal Assembly
End Tension Deck

Fully bolted braced
design for maximum
rigidity
Optimized profile
provides uniform
wire cloth support
Herringbone Bracing

Fully braced entire length
Eliminates residual weld
stress
Increased strength to allow
heavier deck loads
Allows installation of heavier
modular media
Features
Stronger cross beams for 6, 7, and 8
100% welded instead of staggered skip welds eliminate
stress risers from weld terminations
20% Stronger cross beam flanges on 7 and 8 screens
Thicker webs provide 56% stronger connection to bracing
Old Design Current Beam
20% wider
Thicker
Web
100% Welded
Features
Concentric Joint construction
Eliminates side wall flex
Full Length Bracing
stabilizes flexible screen media
Coil Spring Design
Higher rate spring now used on
6x20 and 5x16 screen (highest
load per spring)
Improves productivity and
handles heavier loads without
hitting bottom
New dual tempering process
dramatically increases
toughness and resistance to
fracture.
Medium Scalping Top Deck
Thick I-Beam Construction
82% stronger cross Beams
Thick flange extends wear life
Higher energy absorption
1/2 crown bars replace 3/8
68% more support strength
50% wider crown rubber
support
Fits standard heavy duty screens
Low profile design allows 2
nd

deck access
Medium Scalping Side Liners/Extensions
Abrasion Resistant Side liners
Protects main side plates
Extends 6 above to contain larger
material
Extends around Feed Box
Fits Heavy Duty Triple Shaft
Screens
Easy top flange attachment
1/4 Hi Strength side plates 11%
stronger than 5/16 mild steel.
Reduces machine weight for more
screen action
Minimal cost to upgrade new or
existing units.
Modular Media
(THICK) MODULAR PANELS
UNIQUE GIRDERS
PIN/SLEEVE
NIPPLE/PIN
SNAP-IN
Cedarapids Modular Media Solution
Required to Approve Application
Hooded Breather

Prevent water
ingestion in wet
screen applications
Why Choose Cedarapids/ElJay Screens?

Higher Accuracy
Greater Durability
Increased Versatility
Increased Capacity
Total Customer Support
Higher Accuracy
Oval stroke screen action provides very efficient sizing
accuracy. The incremental 5 angle adjustment along with
speed and stroke adjustments are able to fine tune the
screening installation to match your requirements and
specifications.

Greater Durability
Increased Capacity
Higher Accuracy
Greater Durability
Thicker clamp bars, high strength steel sideplates, non-
leaking shaft seal, and patented gear case baffles and O-
Ring Huckbolt construction are just a few of the innovations
designed to reduce wear and increase equipment life.
Increased Capacity
Higher Accuracy
Greater Durability
Screens crushed stone, sand and gravel, and moist feed
efficiently and with maximum continuous flow rate.
Increased Capacity
Higher Accuracy
Greater Durability
Increased Capacity
High G force operation provides ability to stratify and
separate large quantities of materials. In many cases the
TSH 6 x 20 screen will outperform an 8 x 24 incline screen.
Higher Accuracy
Greater Durability
Increased Capacity
The Terex team consisting of the superior Dealer Network
along with the factory aftermarket team is available to help
with your application, service, and spare parts needs.
Horizontal Screen Stationary Installation
Horizontal Screen Portable
Installation
THANK YOU

Cedarapids Triple Shaft Screen Features Benefits

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