Classified - Internal use

Water constitutes of about 90% of our beverage. The Source of water

to soft drink industry is usually derived either from a municipal
supply or from a borewell. Water obtained from a municipal supply
will generally have undergone some form of treatment, such as
softening, coagulation, filtration, chlorination, and/or pH
adjustment. However, the main objective of the municipality is to
provide potable water that is safe for drinking. Potable water is
not necessarily suitable for the production of soft drinks.
Classified - Internal use



Resources
Our main sources are

1) KIADB
2) BOREWELL
3) RAIN WATER








Classified - Internal use
Basic Functions Involved
Water Storage
Coagulation
P S F
ACF
LLACF
UV
Micron Filters

Classified - Internal use
Coagulation
Tank
Raw Water
Water Treatment :Treated Water Line
Max Drawing Limit:
2500 KL/Day.
Capacity:
160m3/ hr
3-5 ppm of
Cl2 Content
Clear Water
Tank(75 kl)
Pressurized
Sand Filter
(50M
3
/Hr)
Dosing of Lime,
Ca-Hypochlorite
and Ferrous Sulfate
Process Water
Storage Tank
335 kl Capacity
ACF
80M
3
/hr
CO
2

Lead
ACF
Lag
ACF
5
Micron
Filter
3
UV
Storage
tank
UV
SYS
U.F
1
Micron
Filter
Line and
syrup
system
Classified - Internal use
Water Treatment :Soft Water Line
Chlorinated
Soft Water
75 KL
UnChlorinated
Soft Water
20 KL
2-3 ppm
Cl
2
Dosing
Raw Water Tank
3-5 ppm Cl
2

Pressurized
Sand Filter
ACF
Softner
Classified - Internal use
RO Water Line
Raw Water
Tank
PSF
ACF
LEAD
ACF
LAG
ACF
5
Micron
Filter
U.V
Chamber
Ultra-
Filter
R.O
Ro
Water
Storage
Kinley Water Line
Classified - Internal use
Definitions & Abbreviations:
Raw Water:
Source water obtained from Borewells or External supply (KIADB)
Treated water:
Water that subjected is to multiple barrier treatment processed and meets
all the specifications of the company.

Treated water must meet the physical, chemical and microbiological
requirements of Treated Water Specifications and Monitoring or local regulations,
whichever is more stringent.

Chlorinated Soft water:
Water having a low concentration of Calcium and Magnesium ions
(Total Hardness < 100 mg/l as CaCO3) is called Soft Water and water which
contains 1 to 3
ppm of free chlorine is called chlorinated soft water.

Classified - Internal use
Classified - Internal use
Unchlorinated soft water:
Water having a low concentration of
calcium and Magnesium ions (Total Hardness < 100
mg/l as CaCO3) is called Soft Water and Water that
contains no free chlorine is called Unchlorinated
Soft Water.

Water Filtration:
Water filtration is defined as the separation
of suspended matter from water by passage through
porous media.
Coagulation /Flocculatuon:Coagulation is the
process of forming small, sticky particles through the
addition of a coagulant to the water. There are
certain soluble chemical compounds (e.g., aluminum
sulfate, ferrous sulfate, ferric sulfate, and ferric
chloride) which are soluble when in concentrated
solution, but which form precipitates of insoluble
gelatinous particles when diluted with a large volume
of water.

Classified - Internal use
Coagulation /Flocculatuon:Coagulation is the
process of forming small, sticky particles through the
addition of a coagulant to the water. There are
certain soluble chemical compounds (e.g., aluminum
sulfate, ferrous sulfate, ferric sulfate, and ferric
chloride) which are soluble when in concentrated
solution, but which form precipitates of insoluble
gelatinous particles when diluted with a large volume
of water.

Chemicals used in Coagulation
The Chemicals used in Coagulation are ,
Lime, Ca Hypochlorite, and Ferrous Sulphate.

The main function of lime is reduce total alkalinity to
less than 85 mg/lt by converting Bi-Carbonates to
insoluble Carbontes.

Ca Hypochlorite is used as a disinfectant and oxidise
organic matter.

Ferrous Sulfate is used as a Coagulant which forms
floc Fe(OH)
3
which entraps all insoluble carbonates and
settles down to bottom.



Classified - Internal use
Process Of Water Treatment
Raw water flows into the coagulation tank along with
chemicals lime, Ca hypochlorite and Ferrous Sulfate . The
design of the coagulation tank is such that water has a
total time of two and half hours reaction & contact time.
The water then flows into the clear water tank. The water
then passes through PSF and after dosing of CO
2
(To
reduce pH of treated water) passes to Process water tank.


From process water tank water passes through series of
activated carbon filters such as DACF, Lead ACF, Lag
ACF
.
Then water passes through, 5 Polisher , UV
chamber, 3 before going to respective lines.
Classified - Internal use
Classified - Internal use
PSF: Pressurized Sand Filter:
Water filtration is defined as the separation
of suspended matter from water by passage through
porous media. Pressurized Sand Filters designed to
operate under pressure and using Silica sand as the porous
media are usually termed as pressure sand filters.
ACF: Activated Carbon Filter:
Water is purified in Activated Carbon Filter by
a mechanism called Adsorption to remove
Off Taste causing compounds
Odor Causing compounds
Undesirable Organic Compounds such as THMs and
certain pesticides
Chlorine in final Treated Water
.
Classified - Internal use
LLACF: Lead & Lag Activated carbon filter:
It is another series of filter next to the
Carbon filter; LLACF contains finely Granular Activated
carbon of Coal-based Carbon with 12 x 40 grade; is
filled, this carbon has better Kinetics and Isotherms
adsorption. In this filter water coming from top to
bottom.
UV lights:
The UV light treatment unit is a unit
installed after LLACF kept in a horizontal position
sheltered with ample ventilation, ambient temperatures
surrounding i.e., the unit should be in between 350F
(20C) and 1100F (430C). The UV treatment chamber is
comprised of multi-lamp cylinders
Raw Water Analysis
Classified - Internal use
1 Total alkalinity (M)
2 Alkalinity at the phenolphthalein end point (P)
3 Total hardness (TH)
4 Calcium hardness (CaH)
5 pH
6 Chlorine demand (to break-point)
7 Chlorides
8 Sulfates
9 Total dissolved solids (TDS)
Classified - Internal use
Following are the Specifications of the
Treated water

Must be considered as potable by the local health
authorities
Turbidity (N T U) <0.5 NTU
Ph 6.5 to 8.5
Alkalinity (M as CaCO3) <85mg/L
Total chlorine 0.0mg/L
Chlorides (as NaCl) < 250 mg/L
Sulfates (as SO4 ion ) < 250 mg/L
Total dissolved solids (TDS) < 500 mg/L
Total hardness (as CaCO3) < 100 mg/L
Iron <0.1mg/L
Taste No off taste
Odor/Appearance None
Trihalomethanes (THM) Below 100 ppb
Microbiological:

Coliform count 0/100 mL
Total Count <25 /mL
Classified - Internal use
Soft water Specifications:
Total Hardness (as CaCO3) <100 mg/L
Calcium Hardness (as CaCO3) <100 mg/L
Taste No off taste (NOT)
Odor / Appearance
No-off-odor/ Clear
(NOO)
Turbidity (N T U) <0.5 NTU
pH 6.5 to 8.5
Alkalinity (M as CaCO3) <85 mg/L
Rsiduel chlorine 1-3 mg/L
Chlorides (as NaCl) < 250 mg/L
Sulfates (as SO4 ion ) < 250 mg/L
Total dissolved solids (TDS) < 500 mg/L
Iron <0.1mg/L
Classified - Internal use