Analysis of the products and

raw materials of different plants in

INTRODUCTION
Spread over a geographical area of 1800
Acres.
Water requirement is fulfilled by surface as
well as ground water.
Annual turnover of over US $2.3 billion (Rs.
11,000 crore).
3-MTPA steel production capacity.
It has an installed 353-MW Captive Power
Plant (CPP)
CUSTOMERS
ANDRITZ HYDRO
Private Ltd.
Balco
BHEL Goindwal
BHEL Hyderabad
BHEL Tiruchirapalli
Bhilai Steel Plant
Bhushan Power and
Steel ltd.
Bhushan Steel ltd.

SHADEED iron and
steel LLC Oman
JSW steel ltd.
L&T MHI Hazira
Metalock
METSO minerals
N.M.D.C
Monnet Ispat &
Energy Ltd
Sandvik
MAJOR COMPETITORS
SAIL (steel authority of India)

TATA steel

ESSAR

RINL (rashtriya ispat nigam ltd.)

Bhushan steel

ANNUAL PRODUCTION CAPACITY
OF STEEL COMPANIES
S.no. Company name Annual production
in MTPA
1. Steel Authority Of India 26
2. TATA Steel 23.3
3. ESSAR 14
4. JSW 10
5. Jindal Steel & Power 3
6. RINL 2.9
7. Bhushan Steel 2.3
POLLUTION CONTROL
Ambient Air Quality Monitoring Stations
(AAQMS).

Adopted stringent regulatory measures
and monitoring process for water
pollution

Mass tree plantation across the plant.

Finished Goods Semi Finished Goods
Beams

Channels

Coloums

Rail

Wire rods

TMT

Plates

Coils

Angles
Ferro chrome

Silico magnese
Round

Slab

Sponge iron

Billet

Bloom

Beam blank
FACILITIES AT PLANT INCLUDES
DRI Plant - 4 nos. of 500 TPD (0.72 million TPA) and
6 nos. of 300 TPD rotary kilns(0.6 million TPA)

0.8 million TPA coke oven plant

2.5 million TPA sinter plant

1.25 million TPA and 0.42 million TPA Blast Furnace

2.0 million TPA and 1.25 million TPA steel melting shop

2 vacuum degassing units

RH degassing unit

1 No. single strand slab caster
1 No. of 6-strand billet-cum-round caster and 1 No. 6 strand billet caster

2 Nos. of 4-strand combi caster




Rail & universal beam mill (RUBM) (0.75 million TPA)

Plate-cum-coil Mill (1.0 million TPA)

Submerged arc furnace (SAF) (0.03 million TPA)

Oxygen plant 37683 Nm3/hr

Lime and dolomite calcinations plant (0.4165 million TPA)

358 MW captive power plant(CPP)

0.7 million TPA Medium & Light Structure mill




PRODUCTS OF JSPL
RAIL
Grades: IRS 52, UIC 54, UIC 60, CR 80 and CR 100

Size range: Up to 121 m

Applications: Railway tracks, railway siding of power plants,
refineries, cement, steel plant, crane rails for port and
harbours, factories, mines, launchpads and shipyards.


PARELLEL FLANGE BEAMS
Grades: UB, NPB, WPB and IPE series

Size range: 180 mm to 900 mm

Applications: Refineries, airports, flyovers, metro rail projects,
shopping malls, power plants, stadium, steel plants, industrial
sheds and among others.

TMT REBARS
Grades: 500, 500D, 550, 550D, 600 and CRS

Size range: 6 mm to 40 mm

Applications: Concrete re-enforcement structures,
bridges, flyovers, dams, skyscrapers, industries, roads &
tunnels, used in coastal areas, and earthquake zones.

WIRE RODS
Grades: MS, MC & HC, EQ, Boron and other Alloy Steel

Size range: 5.5mm to 22mm

Applications: Fasteners, bolts, rivets, screws, general
purpose wires, electrode wires, industrial wires,
agriculture wires, CAQ, staple pin wire, ACSR tyre and
hose reinforcement wires, pre-stressed concrete wire,
springs and rope wires, needle wires, safety-pin wires,
ball bearing, earth wires, screw etc.


PLATES
Thickness: 5 mm to 150 mm

Width: Up to 5000 mm

Applications: General engineering, structural fabrication,
micro-alloyed grades, pressure vessel and boilers, bridges
etc.

ANGLES & CHANNELS
Angles: 50 mm to 250 mm

Channels: 100mm 400mm

Applications: Power sector, infrastructure construction,
steel and cement plant construction, transmission line
tower, telecom line tower, fabrication, bus/truck body
construction, industrial sheds, commercial and individual
house and others.

FABRICATED STRUCTURE
Grades: H-type beams, I-type beams, Box sections and Star
columns
Dimensions: Web(depth): 350mm 3000mm, Flange Width:
250 mm - 1000 mm, Length: 3 to 18 Meter, Web thickness:
6mm 40mm, Flange thickness: 6mm 80mm
Applications: Large support columns and beams for
manufacturing and
process plants, airports, high-rise buildings, power plants,
stadium and flyovers.


SPEED FLOORS
Grades: Available Joint Depth: 200 mm, 250 mm, 300 mm,
350 mm, 400 mm, Minimum yield strength of steel 350mpa
Minimum zinc coating 275gsm

Applications: Steel frame structures, RCC frame buildings,
Poured in situ or precast concrete frames, Light gauge steel
frame, conventional structuralbrick wall construction and so
on

WELDED MESH
Size range: TMT bar diameter used: 6mm-12mm,Aperture: 50
mm -200 mm, Width: 1200 mm to 3200 mm, Length: 2000 mm
to 6000 mm
Applications: Welded wire mesh is a new and efficient product,
which is aimed to expedite the construction process. It is a
processed steel product that consists of rebars welded
together form grid pattern. Use of wire mesh reduces
construction time, considerably it eliminates activity like cutting
marking and spacing of bars and binding.


CUT & BEND BARS
Size range: As per drawings provided by the customer
Bar diameter used : 6mm-40mm

Applications: Used along with reinforcement bars in all
RCC structures, such as building, airports, metro rails and
so on.
RAW MATERIALS FOR DIFFERENT PLANTS
IN JSPL
COKE OVEN
Raw material:
coking coal

Dimensions:
Length - 13m
Width 3.500m
Heigth 1m

Capacity: 0.8 MTPA

Output:
Coke, heat, gas, WHRB (waste heat
recovery boiler)
0-10mm fines coke
10-25mm - nut coke
25-80mm Blastfurnance coke

Specific consumption: as a fuel for
Blastfurnance
SINTER PLANT
Raw material:
Iron ore, lime stone, dolomite, coke
brich, sinter fines

Capacity:
2.5 MTPA

Output:
Sinter 5mm 40mm

Specific consumption:
fuel for Blastfurnance
BLAST FURNANCE
Raw material:
Iron ore, pallete, sinter, coke, flux,
limestone and additive

Capacity:
1.25 MTPA

Output:
Hot metal, Slag

Specific consumption:
SMS
DRI PLANT 2
Raw material:
Iron ore, coal, dolomite

Capacity:
0.72 MTPA


Output:
Iron, Char, Gas

Specific consumption:
SMS
LIME DOLO PLANT
Raw material:
Limestone, dolo stone

Capacity:
0.4165 MTPA
Total KILN 3
Lime KILN 2
Dolo KILN 1

Output:
Lime

Specific consumption:
SMS
SAF (Submerged ARC Furnance)
Raw material:
Magnese ore, coke & coal,
Quartz, dolomite, power

Capacity:
0.03 MTPA

Output:
Silico magnese

Specific consumption:
SMS
SMS 2 (Steel Melting Shop)
Raw material:
Hot metal, sponge iron, silico
magnese, lime

Capacity:
2.0 MTPA

Output:
Caster, semis, round, square,
cone

Specific consumption:
Slab used for plates, blooms,
pillets, TMT, angle, channel etc.


CONCLUSION
At last it is concluded that the company as a whole is a well branded
company. The goodwill of the company is good. As one of the
Indias most valuable and respected corporations, JSPL is widely
perceived to be dedicatedly nation oriented

The company continuously endeavors to enhance its wealth
generating capabilities in a globalization
THANK YOU