The system used for breaking scale from the evaporator
coils while the evaporator is in operation is called:
C. cracking-off B. blowing-down A. recirculating D. dumping When distilling salt water the cooling water discharge from the distiller is fed back to the evaporator as feedwater: C. to supply hot water to the evaporator for more economical operation A. to cut down on the amount of cooling water needed
D. none of the above B. to prevent n excess amount of cooling water from being discharge to the bilges
An offset in pipe fitting refers to: C. a bend in the pipe A. a cut-off running at right angles to the original piping D. two sizes of pipe in the same run B. two pipes running parallel to each other If a piston-type flush valve is not operating properly, the most likely cause would be: A. a plugged by pass hole D. any of the above B. a cracked diaphragm C. a stuck pilot valve Before installing a new flange gasket be sure that the: C. flange faces are absolutely clean D. old gasket is in place B. isolating valves are open A. flange faces are painted What is a standard wire gage: B. #25 is smaller than #20 D. # 30 is larger than # 25 C. # 1 is smaller than # 2 A. #10 larger Valve seats are usually: D. A or C B. dropped in C. pressure in A. screwed in When grinding in valves the disc is secured to the stem by: D. A or B A. inserting a cotter pin B. placing emery cloth between stem and disc C. welding Twist drills are usually considered suitable machining holes having a length less than B. five times their diameter A. two times their diameter C. ten times their diameter D. twenty times their diameter The process used to retard compression trust on iron pipe and fitting is called: C. galvanizing B. soldering A. timming D. sulphurizing A machine tool, which is very similar to a shaper except the ram reciprocals vertically rather that horizontally D. Slotter B. Grinder C. Planer A. Lathe The operation of machining the end of a work piece to make a square with the axis.
D. Squaring B. Honing C. Lapping A. Buffing Kind of chuck, which should not be used where accuracy desired called D. universal chuck B. four jaw shuck A. collet chuck C. magnetic chuck Type and number of bearings to be used for spindles of machine tool depend on D. load on the bearing C. load on spindle A. type of spindle B. type of machine tool When the dial on the cross-feed is turned .010, you remove from diameter of the stock being cut: A. .010 C. .005 D. .015 B. .020 What is pouring Babbit in: B. must be poured all at one time D. must be done in cool place A.can be poured in several pourings C. can be done at intervals The flexible type hacksaw blade is best suited for work on: D. any of the above B. tubing C. aluminum A. channel iron The operation of enlarging a hole by means of an adjustable cutting tool with only one cutting edge.
A. Boring B. Broaching C. Drilling D. Milling The coils in the evaporator are attached to the headers by: B. union type fitting C. welding A. pipe nipples D. bolted flanges Chuck used on turret lathe is A. collet chuck B. four jaw self centering chuck C. Magnetic Chuck
D. Three jaw independent chuck Angle plate is used for A. cutting gears in a shaper B. cutting gears in a milling C. cutting tapers in a lathe D. fixing job cut angles is grinder For machining the flange of 90 elbow on a lathe, which of the following device is used? A. Angle plate B. Catch Plate C. Face Plate D. Lathe plate In quick return mechanism of shaping machine the ram stroke length is proportional to A. crank length D. stroke B. ram length C. slotter arm length The operation of finishing a drilled hole to the correct size is known as D. spot facing A. counting boring B. counter sinking C. reaming A fresh-water tank is located at the top. What will the pressure on it outlet in the engine room 50 below the tank? B. 21.7 psi C. 23 psi A. 20 psi D. 25 psi In a duplex reciprocating pump: A. the slide valve for the one cylinder is controlled in the piston of the other cylinder C. each slide valve is controlled by its own piston rod B. both slide valves operate simultaneously D. one slide valve operates the other slide valve The jerky operation of a reciprocating pump may be caused by D. any of the above B. suction valve only partially open A. small leaks in the suction line C. dirty suction valve A machine tool used to produce a variety of surface of surfaces by using a circular type cutter with multiple teeth called D. milling machine C. lathe machine A. broaching machine B. grinding It is used in the production of the flat surface on pieces two large or too heavy to hold in a shaper. B. Planer D. Shaver A. Grinder C. Shaper It is used to true and align machine tools fixtures and works is at and inspect size trueness of finished work, and to compare measurements either heights or depths or many other measurements. B. Dial Indicator A. Dial Gage D. Speedometer C. Tachometer A tool used for measuring diameters. A. Caliper B. Manometer D. Pyrometer C. Tachometer A process of forming metals by the use of dies after the metal is forced to its plastic range. C. Rolling A. Casting B. Forging D. Turning Which of the following does not have to be lubricated when drilling? B. Brass A. Steel D. Tool Steel C. Monel The tool to use when cutting a hole in the side of a round piece of metal is called a: C. V block A. vine D. chuck B. jaw holder Group of thin steel strips used for measuring clearances. C. Feeler gage D. Caliper B. Micrometer A. Tachometer When measuring a drill for size measure across the: A. margin B. flutes D. point C. shank N.F. stands for: B. national fine A. national file D. not found C. neutral file The tool used in precision work to smooth or enlarge holes is called a: C. reamer D. protractor B. drift pin A. round out Which of the following chisels would be used for cutting oil grooves? C. round-nose chisel D. hot chisel B. cold chisel A. diamond-point chisel A mechanism, which usually does the indexing in a machine tool is called: A. dividing head C. slotter B. indexing D. universal chuck Carbon steel drill should be operated at A. speed greater than that when using a high speed drill B. speed less than that when using a high speed drill C. the different speed as that when using high speed drill D. the same speed as that when using a high speed drill When cutting material in a lathe, the harder the material being cut, the tool bit should have D. no side rake A. less side rake B. more side rake C. more top rake On xx heavy pipe the extra metal is added in the A. outside B. inside C. half on the inside, half on the outside D. three quarters on the outside, one quarter on the inside A sine bar can not be used without a/ an A. angle gage B. micrometer C. slip gage D. vernier caliper Which of the following tools would be most useful when taking leads on bearings C. micrometer B. outside calipers A. dividers D. center gage The process used to retard corrosion on iron pipe is called: D. galvanizing C. tempering A. soldering B. annealing Which of the following tools does not belong to the group?. B. Double VEE block C. Caliper A. Divides D. Trammel In machine shop had forging operation of lengthening a piece of stock while reducing the cross-sectional area of work is called: D. upsetting A. bloating C. spreading B. draining Which of the following services is not considered to be a work of a machinist? C. Overhauling B. Honing A. grinding D. Reboring The wrench size for a nut is: A. 1-1/4. C. 3/4 B. 1-1/2 D. 10/24 Which of the following would cause hot bearings? D. all of the above B. dirt in oil A. improper oil C. improper alignment Melting point of Babbit is approximately: B. 650 deg. F D. 500 deg. F A. 1000 deg. F C. 750 deg. F N.C. stands for: B. national coarse A. neutral cut D. not center C. national cut Valve stem packing is measured from thin: C. O.D of the valve stem to the I. D. of the packing box A. O.D of the valve stem to the bottom of the packing gland
B. Top of the packing gland to the bottom of the gland D. I.D of the valve stem to the to the bottom of the gland Tool used to cut threads on pipe is called a: B. pipe stock A. pipe tool D. pipe cutter C. pipe vise The pipe fitting which has two opening and provides a turn of 90 deg. Is called: A. an elbow D. a union B. a toe C. a coupling A plug cock offers: C. less resistance to flow than a globe valve D. the same resistance to flow as a angle valve B. the same resistance to flow as a globe valve A. more resistance to flow than a globe valve The most common flux to use when soldering brass, copper or tin is: B. rosin D. salt ammonia A. hallow C. borax One turn of the screw on a micrometer moves the spindle: C. .025 D. .2005 A. .25 B. .205 Recommended best cutting angle of drill for work on steel or cast iron is ______ degrees C. 59 B. 50 A. 48 D. 63 When cutting material in a lathe, the harder the material being cut, the tool bit should have: B. less side rake C. more top rake D. no side rake A. more side rake Knurling is done to: C. roughen material A. smooth material B. polish material D. sharpen material Removing the sharp edges from a piece of stock is reffered to as: B. chamfering C. planning D. turning A. knurling Carbon steel drills should be operated at: B. speeds less than that when using a high-speed drill C. the same speed as that when using a high-speed drill D. none of the above A. speeds greater than that when using a high-speed drill When extreme outer corners of the cutting edges of a drill was away too rapidly, it is an indication of: D. B or C A. not enough speed B. too much rake angle C. too high speed What is the common shop practice to prevent soldering from running away from surface to be joined? A. All of these B. Introduce around the work rolled wet cloth D. Surround the work with clay C. Put asbestos sheeting around the work A machinery operation where by done with the work accurately fastened has a reciprocating motion and the tool head is stationary is called: A. planning B. reaming D. turning C. shaping What is the difference between the shaper and a planer? C. The tool of the shaper moves while the planer is stationary A. The shaper can perform slotting operation while the planer cannot D. The tool of the shaper moves in reciprocating motion while the tool in the planer moves in rotary motion. B. The shaper handles large pieces while the planer handles only small pieces Test sometimes referred to as upsetting test called A. bend B. crush D. flaring C. flange Common defects encountered in the foundry shop steel casting operation and also in welding practices A. Blow / pin holes B. Cold shot C. Cracks D. Parting line Lathe operator to remove the taper shank from the taper hole drift. It is also called: B. Morse taper A. chuck taper C. tapered key D. tong Before drilling a hole in a piece of metal, It should be B. center-punch A. mark with chalk C. scribed D. protracted If a drill speed is too great, it will: B. lose its temper A. cut faster C. cut slower D. not cut After a piece of piece of pipe has been cut, the hole is cleaned out with a: A. piper reamer C. pipe taper B. pipe cleaner D. hole cleaner The tool used for cutting pipe threads is called a: B. pipe stock and die C. pipe threader A. pipe cutter D. pipe ratcher cutter The tool used when preparing to put fittings on copper tubing is called a: B. flaring tool A. tube spreader C. tube retarder D. tube countersink A side-cutting tool used for accurately finishing the straight or tapered holes already drilled or bored. B. Reamer D. Tapping A. Peering C. Swaging A machine element inserted at right angle to the axis of shaft is known as B. cutter A. clamp C. fastener D. key If the angle on a drill is less than 59 deg.: C. the hole will take longer to drill and more power is required to drive the drill D. the drill will not center properly A. the drill will make a large hole B. the drill will make a smaller hole Soda added to water is used for cooling instead of plain water because: D. all of the above A. it reduces the amount of heat generated B. it improves the finish C. it overcome rusting A tap or die marked -20 indicates: C. diameter 20 threads per in. A. radius 20 cm. long B. radian 20 threads per in. D. turn 20 times The lip clearance of a drill should be approximately: C. 12 deg. 15 deg. A. 20 deg. 25 deg. B. 5 deg. 10 deg. D. 15 deg. 20 deg. The tool used when working with larger sizes of pipe is called a: D. A or B A. chain pipe wrench C. chain holder B. chain tongs Which of the following is not a standard thread form? C. Double Flute A. Square B. American national D. 60 deg. Sharp V A multi pointed hand anything tool used to removed material from metallic and non-metallic work pieces to match with drawing, shape and size. B. File D. Hammer A. Cold chisel C. Hacksaw When turning a piece of round metal in a lathe, the front clearance should be smaller for: B. small-diameter cutting C. cutting angles D. none of the above A. large-diameter cutting The good quality of a measuring tool D. all of the above A. should be easy to handle B. should be easy to read C. should be wear resistance It is an operation of stretching or spreading over the metal by means of the plane of the hammer. B. Peening A. Bending C. Swaging D. Upsetting A holding device which is used to hold or grip work piece, while filling, chipping or any other bench work or while machining or drilling them D. vise B. grid A. clamp C. pressed The flatness of surface can be checked D. all of the above A. by using straight edge B. by using surface plate C. by using dial test indicator The process of extracting iron in a blast furnace is called C. smelting A. casting D. sintering B. manufacturing Which of the following is a product of blast furnace? C. pig iron A. cast iron D. wrought iron B. gray iron The correct cutting angle on a drill for ordinary work is: C. 59 deg. A. 45 deg. D. 65 deg. B. 50 deg. A product of paddling furnace which contains less than 0.104 carbon, is called D. wrought iron B. gray cast iron A. cast iron C. pig iron It is a process to impact maximum hardness to the steel part. B. Hardening C. Normalizing A. Annealing D. Tempering The size by which it is referred to as a matter of convenience called: D. nominal size C. effective size A. actual size B. basic size Which of the following is a property of wrought iron? D. ductile B. can not be forged A. brittle C. can be easily cast into different shapes If the cutting edges of a drill are cut at different angles: B. the hole will be larger than the drill A. the drill will not cut D. none of the above C. the hole will be smaller than the drill Which of the following gives greater hardness, cutting toughness and dine grain structure? A. Chromium C. Tungsten B. Nickel D. Vanadium A piece of stock 8 long is 4 diameter on one end and 1 diameter on the other end. The taper per foot is: B. 4 -1/2 D. 4 -1/16 C. 4 -1/4 A. 4 Which of the following has its angle 30 and is used for dotting after marking the lines on general works? D. prick punch B. dot punch A. center punch C. hollow punch A piece of stock 8 long is 3 diameter at ine end and 1 diameter at the other end. The taper per inch is: C. 3/16 D. 5/16 B. A. An approximate safe rule for cutting new piston rings for steam pumps is to make the ring: B. .001 between piston and cylinder for each inch diameter C. .010 between piston and cylinder for each inch diameter of piston D. .0001 between piston and cylinder for each inch diameter of piston A. .002 between piston and cylindrical for each inch diameter of piston A piece of stock 6 long is 2 diameter at one end and is cut with a taper of to the foot. The diameter of the smaller end will be: B. 1 A. 1 D. 2 C. 1 - Tapered shanks are used on large drfill presses so that: B. the drill can be easily forced out of the sleeve with a drift A. the drill can be centered more easily D. the shank can be reground when worn C. the shank will not turn when cutting Reason why cast iron selected for the manufacture of surface of surface plate D. all of the above B. it is easy for machinery C. it has less wear and tear A. it is cheaper The type and number of bearings to be used for spindles of machine tool depend on D. load on the bearing B. type of machine tool A. type of spindle C. load on the ring If a piston ring is to be made 1/64 larger in diameter per inch diameter of the cylinder which it is to fit, the required diameter for a piston ring to fit an 8 cylinder will be: B. 8 - 1/8 A. 8 D. 8 5/32 C. 8 3/16 An approximate safe rule for cutting new piston rings for steam pumps is to make the ring: C. 1/16 larger in diameter per inch diameter of cylinder B. 1/16 larger in diameter than that of the cylinder D. .005 larger in diameter per inch diameter of cylinder A. 1/32 larger in diameter per inch diameter of cylinder It is used on soft metals and non-metals for making holes. C. hollow punch B. dot punch D. prick punch A. center punch Which of the following has its angle 60 and is used for dotting after marking the lines on general works? B. dot punch D. prick punch A. center punch C. hollow punch The common measuring tools are D. all of the above B. steel rule C. vernier caliper A. micrometer The gap clearance for new piston rings for steam pumps should be approximately: A. .003 for each inch diameter of cylinder D. .050 for each inch diameter of cylinder B. .001 for each inch diameter of cylinder C. .010 for each inch diameter of cylinder What does 3/8 16 mean to you? D. 3/8 diameter. 16 threads per inch C. 3/8 square, 16 long A. 16 pieces, 3/8 long B. gear with 16 teeth and a 3/8 arbor hole When using a drill press the work should be held with: C. a vise or clamp A. the hand B. a gloved hand D. pliers Which of the following is not a kind of mandrel? A. contraction B. expanded C. extended D. taper An act of cutting out a piece of metal at a desired shape and size is known as A. blanking B. broaching C. dinking D. slitting Which of the following is not a common drill shank? C. fluted A. straight B. taper D. bit The cutting angle on a drill for drilling mild steel should be: C. 59 deg. A. 39 deg. B. 49 deg. D. 69 deg. Machine tool used for laying straight lines on metal surfaces made of sharp tool steel is called C. plain scriber C. Hammer A. divider B. hermaphrodite caliper A lathe machine threading mechanism is called D. spindle gear C. reverse gear and lever A. anvil B. changed stud gear Which of the following is not used to resemble the shape of tool bit? A. center cut B. round nose C. square nose D. thread cutting A machine element inserted parallel to the axis of a shaft. C. key A. cutter D. reamer B. fastener Insulation is used on piping to: C. cut down heat losses B. held in cold D. steam in water line A. held in heat Center drilling is the operation of: B. drilling and countersinking with one tool A. drilling a center in an odd-shaped piece of metal C. centering with one tool and drilling with another D. drilling a center in a piece of stock in a drill press The instrument used to remove old packing from packing glands and stuffing boxes are called: A. packing tools D. packing screws C. gland box cleaners B. packing bits Which of the following has its angle 90 and is used to give deep marks for the location of drill? A. center punch C. hollow punch D. prick punch B. dot punch Safety features that must be placed and maintained at machine, black smith welding and foundry shops called C. safety notices in markers / boards A. safety goggles B. safety notices D. walkway shops A device used to fix two or more parts. B. fastener A. clamp D. jigs C. fixtures If you wanted to check the face of a pump slide valve or other flat face valve, you would check for trueness on a: B. surface plate D. bearing plate C. piece of glass A. flat board In cutting tool the cutting end can also be generally called C. nose A. back rake B. end cutting edge D. side rake It is a machine used for the testing of very thin steel or surface layers. D. Rockwell test C. Izod test A. Charpy test B. Description test A machine shop equipment that can flatter horizontally, vertically or angular plane called C. shaper machine A. drill machine B. power saw D. welding machine Which of the following is an unsafe condition in operating a lathe machine? B. wearing a canvass apron A. operating with safety gloves D. wearing safety goggles / hearing aid C. wearing denim pants / safety shoes When working on bearing and checking for high spots, it is customary to apply: D. Prussian blue C. dykem blue B. red lead A. white lead To keep a metal clean while soldering, one would use a: C. flux D. insulated B. torch A. flax Milling machine accessories are used to hold milling cutter in the milling machine called: A. milling machine arbors C. spindle nose tooling D. vertical milling attachment B. milling machine size Water Hammer is caused by: C. water in steam line B. too much water in pipe system D. steam in water line A. hitting water pipe with hammer It is a test for pipe used for coiling in sizes 2 inches A. bend D. flaring B. crush C. flange Before splicing electric wires, they should be: B. cleaned and tinned C. soldered D. insulated A. tinned To check the speed of a motor or other rotary machine, one would D. A or C B. micrometer A. speed indicator C. tachometer It is the best instrument for measuring a thousandth of an inch B. Micrometer D. Tachometer A. Caliper C. Pyrometer What tool will be used in making wood pattern in the foundry shop? D. Saw and chisel C. Hammer A. Sand saw B. Drill machine Hand taps are provided in sets of three called: C. taper, plug and bottom B. short, taper and bottom D. short, medium and long A. taper, plug and end Which of the following taps should be used to start a thread? D. taper B. short C. bottom A. plug When preparing to tap a hole, the size of the drill will be: C. smaller than the size of the tap B. larger than the size of the tap D. none of the above A. equal to the size of the tap Pipe taps are: C. tapered B. not fluted D. not hardened A. the same size from end to end When preparing to tap a hole for a pipe fitting the size of the drill will be: A. larger than the tap size D. none of the above B. equal to the size of the tap C. smaller than the tap size A lathe with multiple cutting stations called: D. turret lathe C. semi-manual lathe A. engine lathe B. manual lathe Device used to measure accurately speed called D. tachometer C. speedometer A. dial gage B. dial indicator A machine tool used to out metal parts a lift, medium and large section using a reciprocating hacksaw blade. B. power saw C. shaper A. planer D. tool grinder A cold chisel is made of C. high carbon steel B. german silver A. cast iron D. high speed steel Trimming is a process associated with B.forging D. press work A. electroplating C. machining of metals The kind of center, which is being attached and meshed to he tailstock spindle, which is also static while the work, is rotating is know as: A. dead center C. live center B. focal center D. work center A machine tool in which an abrasive wheel is used as a cutting tool to obtain a very smooth finish. D. Tool Grinder C. Planer B. Milling Machine A. Broaching machine A machine too used principally to machine flat or plane surfaces with a single pointed tool. D. Shaper C. Power Saw B. Planer A. Drill A tool with hardened steel point used for scribing or laying of distances. A. Divider C. Plain scriber B. Hermaphrodite D. Trammel The cylinder of piston type steam engine are counterbored to: B. prevent piston rings from wearing a groove in the cylinder at the end of the stroke D. prevent piston rings from slipping on the piston A. give a larger head clearance C. give a larger volumetric clearance Which of the following is the largest size drill? C. Z B. X D. XX A. A The size of drill is stamped on the: B. shank D. flute C. margin A. point Which of the following safety precautions should be followed when pouring Babbitt? D. all of the above B. the surface to be babbitted must be free of moisture A. operator must wear goggles C. the surface to be babbitted must be clean Which of the following safety precaution should be followed when renewing a flange gasket? D. all of the above B. isolate the section to be worked on A. drain the line thoroughly C. tie down isolation valves Brazing requires: D. A and C C. more heat B. soft solder A. hard solder The operation of enlarging a hole is called A. boring D. reaming B. counter sinking C. drilling In up cut milling the work piece is fed A. against the rotating cutter D. in the direction of the cutter B. at an angle of 60* to the cutter C. at right angle to the cutter Rapping allowance is provided on a patter to take care of B. easy withdrawal D. shrinkage A. distortion C. machining Feeler gage are used for measuring the A. clearance between mating parts C. radius of curvature D. thickness of plates B. pitch of screw threads The hacksaw blade should be placed in the frame with: A. the teeth pointing forward C. one end looser than the other end D. the teeth facing in any direction B. the teeth pointing backward A hacksaw blade with 18 teeth per inch is best suited for cutting: D. any of the above B. cast iron A. solid stock C. aluminum Lead is used in solder because: D. B and C C. it is cheap B. it has a low melting point A. it has a high melting point A machining operation whereby the tool reciprocates and the feed is stationary. C. Shaping A. Planing B. Reaming D. Turning Shims are used to: D. adjust bearing clearances A. separate fresh and salt water lines B. replace fuses C. adjust cylinder liners When cutting a long thin piece of metal: B. turn the blade at right angles to the frame D. set the blade in the frame with the teeth facing you C. use a blade with fewer teeth per inch A. turn the blade upside down the frame When installing packing in a packing box: C. leave sufficient end clearance on each turn to allow for expansion D. place and cuts directly in line with each other A. leave one old turn at the bottom of the packing box B. remove one turn and install one new turn of packing An instrument consisting of a wet and dry bulb thermometer (used in air conditioning) is called a: D. A or C A. hygrometer B. pyrometer C. psychrometer Sheet metal of # 18 gage is heavier than: C. 22 gage A. 12 gage B. 14 gage D. 16 gage Quick return motion is used in a D. shaper A. drilling machine B. grinder C. lathe The higher the melting point of the solder, the: C. stronger the solder joint D. harder the solder joint A. weaker the solder joint B. softer the solder joint The name of the taper shank used on drills is: B. Morse C. Starret A. Miller D. Stanley Which of the following is not part of the headstock? A. Anvil C. Motor D. Spindle B. Back pressure Never use a file: B. without a handle C. without oiling D. with a tang A. that is dirty For filing lead or Babbitt, use a: D. any of the above B. mill file A. vixen file C. sheet metal under 18 gage It moves on the lathe bed with cutting tool according to the rotation of lead screw or by hand traversing wheel D. saddle A. apron C. mandrel B. compound rest A coolant is usually used when cutting material in a power hacksaw to D. all of the above B. prevent the blade from overheating A. absorb the heat of friction C. prevent the blade from losing its temper A hacksaw blade with 32 TPI is suited for cutting: D. any of the above B. conduct A. small tubing C. sheet metal under 18 gage Which of the ff. information is necessary when ordering a file? D. all of the above B. shape C. type of teeth A. size (length) The best file to use when finishing sharp corners or slots and grooves is the: C. knife file D. jewelers file A. mill file B. square On a lathe the dead center is used after: B. center-drilling D. reaming A. boring C. drilling It acts the carriage or compound rest through the mechanism lifted inside the apron A. apron D. saddle C. mandrel B. compound rest It gives the cutting tool longitudinal feed, cross feed or carriers C. compound rest D. saddle B. apron A. angular feed The center, which is fitted in head stock spindle, called D. live center C. dead center B. below center A. above center A center, which is fitted in tail stock spindle called C. dead center D. live center B. below center A. above center Which of the following gives shearing action? D. top rake C. side rake B. side clearance A. front clearance Eleven sixteenths of an inch expressed as a decimal is: C. .6875 D. .6578 A. .6785 B. .7685 The markings on a micrometer barrel are: A. .025 apart D. 2.5 apart C. .0025 apart B. .250 apart It measures the slope of the top surface of the tool to the side in a direction perpendicular to the longitudinal axis C. side rake angle B. side cutting edge angle A. end relief angle D. side relief edge angle It is used for holding straight shank drills in the spindle to the machine when drilling B. drill chuck D. magic chuck A. chuck key C. floating holder A reamer is used to correct the D. size and roundness of a drilled hole C. size and position of a drilled hole A. finish and depth of a drilled hole B. finish and position of a drilled hole A piece of cast iron held against an emery wheel will give off: A. dull yellow sparks B. bright shiny sparks D. no sparks C. red sparks When cutting material in a lathe, the softer the material being cut, the tool bit should have: B. less top rake C. double top rake D. any of the above A. more top rake After grinding a tool bit, the cutting edge should be: C. stoned with an oilstone A. case-hardened D. rubbed with crocus cloth B. rubbed with emery cloth It is a hole revolving cutter or grinding wheel for mounting it on an arbor. A. arbor hole D. star saw B. hole saw C. star drill A machine used for forcing an arbor or a mandrel into drilled or bored parts preparatory to turning or grinding. A. Arbor press D. Bladder press B. Arc press C. Automatic press A machine in which materials are pulverized between the two toothed metal disk rotating in opposite directions. A. attrition mill D. tumbling mill B. ball mill C. beater mill A press in which mechanical feeding of the work is synchronized with the press action A. automatic press D. punch press B. dial press C. manual press A supporting member that carriers a wheel and either rotates with the wheel to transmit mechanical power to or from it, or allows the wheel to rotate freely on it called A. axle D. shaft C. coupling B. bushing Straight muriatic acid is often used as a flux on: D. any of the above A. galvanized iron C. sheet steel B. cast sheet Special solders used for aluminum usually require: A. more heat D. the same heat as sheet metal B. less heat C. the same heat as copper wire Copper is annealed by heating to a cherry red color and: B. cooling slowly in air D. dousing in hot water A. dousing in cold water C. dousing in oil A flexible back hacksaw blade is one that has: A. only the teeth hardened B. flexible ends C. a movable back D. only the back hardened A hacksaw blade with 24 TPI is best suitable for cutting: D. any of the above B. sheet metal over 18 gage C. brass and copper A. tubing An all hard hacksaw blade is one that: C. has the entire blade hardened B. has a flexible back and hard teeth D. will only fit a solid frame hacksaw A. has a hard back and flexible teeth A hacksaw blade can be placed in a frame in: B. four positions A. two positions C. one position D. three positions what should be the top rake angle to cut brass? A. 0 B. 15 C. 30 D. 45 It is a long, tapered punch used for loosening straight pins, taper pins, rivets and other small parts being disassembled B. drift punch D. hand punch A. center punch C. drive-pin punch A tool used for turning nuts or bolts D. wrench C. plier A. c-clamps B. long nose Used to permit lever shift for vertical travel of rail D. plunger knob C. plumb bob A. ball crank B. clamp plates It is mounted on the top of the column and is guided in perfect alignment by the machined dovetailed surface B. over arm A. arbor D. spindle C. saddle Name of mechanism, which a welding operator holds during gas welding and at the end of which the gases are burred to perform the various gas welding operation. D. torch C. switch B. gage A. hose A scriber is made from C. tool steel D. hot-rolled steel B. cold-rolled steel A. carbon steel Before applying layout blue on a piece of metal, it must be: C. cleaned D. cold B. heated A. roughened A drill bit has: C. 2 flutes D. no flutes B. 3 flutes A. 4 flutes The alignment of coupling faces can be checked by: C. inserting a feeler gage between the coupling faces at various points around the circumference D. rotating and measuring to nearest permanent fitting B. inserting a thermocouple A. using an inside micrometer A piece of mild steel held against an emery wheel will give off: B. light straw colored sparks D. green sparks C. no sparks A. bright shiny sparks A tapered piece of stock is 2 long, 1-1/8 diameter at one end and diameter at the other end. The taper per foot is: C. 2-1/4 A. 2 D. 2-1/16 B. 2-1/2 Sweating is the process of: C. tinning two surfaces, applying, flux between them, holding the two together and heating A. soldering two different kinds of metal together D. none of the above B. separating two pieces of metal that have been soldered together If muriatic acid is used as a flux, the soldered area must be cleaned thoroughly afterwards to prevent: B. remaining acid from eating the metal C. the acid from evaporating the solder disintegrating A. anyone touching it from getting burned D. none of the above It cannot be forged because it will break if heated and beaten by hammer. B. Cast iron C. High speed steel A. Carbon steel D. Tool steel A gear wheel making 156 rpm has 56 teeth. It drives another gear at 91 rpm. The number of teeth on the second gear is: D. 96 C. 50 B. 90 A. 65 Tool steel can be hardened by: D. any of the above, depending on type and use C. heating red hot and plunging into linseed or cottonseed oil B. heating red hot and cooling in a blast of dry air A. heating red hot and plunging into water A scriber is made from: C. tool steel D. hot-rolled steel B. cold-rolled steel A. carbon steel After grinding a tool bit, the cutting edge should be D. stoned with an oilstone C. rubbed with crocus cloth B. rubbed with emery cloth A. case hardened When cutting material in a lathe, the softer the material being cut, the tool bit should have C. less top rake A. any of these B. double top rake D. more top rake A piece of cast iron held against an emery wheel will give off B. dull yellow sparks A. bright shiny sparks D. red sparks C. no sparks Which of the following is not a common term relating to the classification of fits A. bound C. snug B. medium force fit D. tunking An oversize hole is produced by a drill if D. lips of drill are of unequal length B. feed is too high A. cutting speed is too high C. insufficient coolant is used The studs used as a coolant in general machine shop consist of B. an emulsion of oil and water D. a straight mineral C. a solution of detergent and water A. a chemical solution Sometimes used for soldering bright tin A. rosin D. tinning C. tallow B. sal ammoniac A very effective flux for soldering galvanized iron and zinc B. muriatic acid D. zinc chloride C. soldering pastes A. cut acid The process of checking the surface of a piece by rolling depressions into the surface B. knurling C. reaming A. honing D. snagging The process of cutting internal threads by means of a cutting tool. D. tapping B. honing A. chamfering C. reaming The surface below the cutting edge B. flank D. side relief A. face C. nose Which one is the hardest material? C. diamond D. steel A. brass B. bronze Shaper tools are made of what type of material? D. High speed steel C. Bronze A. Babbitt B. Brass It is the operation of beveling the mouth of a hole. C. Counter sinking D. Spot facing A. Counter boring B. Counter broaching The size of abrasive grains produced by crushing process is called C. Grit A. Grade B. D. It is the combination of iron, carbon and other alloying elements. A. Alloy steel B. Brass C. Carbon steel D. Cast iron It is the process to divide the periphery of the job in degrees. A. Angular indexing B. Differential indexing C. Direct indexing D. Plain indexing It consists of surface irregularities, which result from the various manufacturing process. C. Roughness A. Flaws B. Lay D. Waiveness A piece of tool steel held against an emery wheel will give off: A. White sparks with stars on the ends C. No sparks B. Yellow sparks D. Green sparks Grinding wheels have a range of soft to hard abrasive materials depending on the use. Most manufacturers latter their wheels from A to Z. The hardest is marked: C. Z A. E D. El B. A The main difference between a planer and shaper is that: C. The table of planer has a reciprocating motion past the tool head white the table of the shaper is stationary and the tool head has a reciprocating motion. A. The planer has an offset table and the shaper has a horizontal table. D. Ones is larger than the other B. The shaper has a rotting table and the planer has a horizontal table. The movement of belt upon the face of rim or outer of the driver and driven pulleys within the area of arc of contact is called A. creep D. slip C. dressing B. crowning It is a device, which hold the job family B. fixture D. jig A. clamp C. grip It is the outer surface of face or rim of the pulley is made in convex form to keep the belt in center when it is in motion B. crowning D. slip C. dressing A. creep It is used to transmit motion at high speed without producing noise. B. helical gears D. worm gears C. hypoid gears A. bevel gear It is used to transmit motion at high speed with heavy load without producing noise B. herring bone gear D. worm gears C. spur gear A. bevel gear It connect the shafts with soft materials such as rubber, leather and canvass A. flexible coupling D. universal coupling C. rigid coupling B. Oldham coupling One of the most important factors that is often overlooked when soldering is the fact that: A. the surface to be soldered must be clean D. all surfaces should be dipped in acid first C. the two metals to be soldered must be the same B. the two metals to be soldered must not be the same A surface should be prepared for soldering by D. any of the above C. acid-cleaning the surfaces B. scraping the surfaces A. filing the surfaces The hand tool used for cutting threads on round stock is the: A. stock and die C. stock B. die wrench D. stock cutter One of the factors involved in the choice of a grinding wheel is: D. All of the above B. The amount of stock to be removed A. The kind of material to be ground C. The kind of finish required The tang of a file is the part that: B. Fits into the handle C. has no teeth A. Does the cutting D. is opposite the handle The best method of avoiding accident is by observing _______ related to job, machine and work piece. D. Safety precautions A. Cleanliness C. Opponent B. Emery The size of try square is measured from the inner edge of stock to the end of its B. Blade A. Base C. Body D. Edge Angle of center punch is D. 90 A. 30 C. 60 B. 45 Staggering of hacksaw blade teeth on both sides alternatively is called C. Setting of teeth B. Positioning to teeth A. Arrangement of teeth D. None of the above It is the distance measured parallel to the axis from a point on a screw thread to the corresponding point on the next thread. D. Pitch C. Linear B. Lead A. Chord A core drill with hardened steel shot pellets that revolve under the rim of the rotating tube, employed in rotary drilling in very hard ground. A. Adamantive drill B. Automatic drill C. Double core barrel drill D. Flat drill A grinding mill of large diameter with either lumps of ore pebbles or steel balls as crushing bodies the dry lead is air swept remove mesh material. B. Aero fall mill A. Aerial speed C. Aero motor D. Ball mill A tool steel cutter used fro finishing surfaces of angles greater than or less than 90* with its axis of rotation called: A. Angle cutter B. Asphalt cutter C. Circular cutter D. Helical cutter When installing a new grinding wheel, always use: A. Blotting paper gaskets on each side of the wheel B. Copper gasket on each side of the wheel C. Only the steel washers provided with the machine D. None of the above The tool used to check external pipe threads is called a: D. ring gage A. plug gage C. pitch gage B. thread gage Solder is an alloy of B. Lead and tin D. Lead and zinc C. Lead and tungsten A. Lead and antimony Its a square key with the bottom two corners are beveled. B. Barth key D. Gib head key C. Woodruff key A. Saddle key Change in metal structure by which the surface structure recover from its unstable condition C. aging B. normalizing A. annealing D. tempering A tapered square key is known as C. Kennedy B. Woodruff A. Gib head D. Barth The process of welding two dissimilar metals is known as D. Cold welding B. Flash welding A. Friction welding C. Oxyacetylene welding A nonmetal considered as undesirable impurity in steel is B. sulfur D. cyanide A. lead C. phosphorous An alloying element which improves the tensile strength of steel and make it harder D. chromium B. carbon C. cobalt A. vanadium An alloying element which reduces deformation of configuration and sulfuric brittleness. B. manganese D. chromium C. nickel A. molybdenum What is the lip clearance angle of twist drill for generated work? C. 12 15 D. 18 22 B. 8 10 A. 3 6 It is a milling method in which parts are placed in a row parallel to the axis of the cutting tool end are milled simultaneously. A. Abreast milling B. Angular milling C. Helical milling D. Straddle milling The tool used to check internal pipe threads is called a: A. plug gage D. ring gage C. pitch gage B. thread gage The tool used to cut gears is called a: B. gear hob D. gear threader C. gear center A. gear cutter If use a dry grinding wheel for sharpening tool bits, dip the end of the bit in water frequently to prevent- B. annealing the cutting edge of the bit D. the tip from crysallizing A. burning your fingers C. hardening of the tip CNC in machine shop means D. Computer Numerical Control C. Computer Number Control B. Computer Network Center A. Communication Network Control It is the time lost due to breakdowns, waiting for tools, minor accidents etc. A. Down time D. Set up time B. Handling time C. Machining time What is the necessity of giving tolerance? D. All of the above A. It saves the labor charges B. Its saves the material from wastage C. It saves the time An instrument for determining the relative hardness of material by a drop and rebound method. C. Scleroscope A. Brinell hardness tester D. Universal testing machine B. Rockwell hardness tester An instrument for measuring the degree of surface roughness in micro inches. C. Profilometer A. Caliper D. Sclerescope B. Micrometer These spindle of the grinding machine on which the wheel is mounted. A. Arbor D. Fluting C. Bushing B. Bearing A device for holding grinding wheels of special shape or the working piece being grounded. A. Chuck D. Jigs C. Head stock B. Fixtures Grinding the grooves of a twist drill or tap. B. Fluting D. Lapping C. Honing A. Flaring It is done then and there by adjusting or repairing the faults come in notice during work. D. Routine maintenance C. Preventive maintenance B. Predictive maintenance A. Corrective maintenance Which statement does NOT belong to the function of bearings? D. To transmit power C. To support the shaft B. To guide the shaft A. To give free rotation to the shaft A pillar file has: D. A or C C. Two safe edges B. Three safe edges A. One safe edge In general, files are divided into two classes called: A. Single cut and double cut C. Rough and smooth B. Fine and coarse D. Heel and sizes The length of a file is measured from: B. Point to heel C. Point to end A. End to end D. Heel to end A pillar file is used for: D. Any of the above B. Filling keyways A. Filling slots C. Filling against a shoulder A flexible hacksaw blade has a tendency to: B. Buckle or run out of line when too much pressure is applied C. Cut too fast A. Snap easily D. Cut on a slant Soldering is the process of: B. Joining two metals by third soft metal that is applied in a molten state C. Holding two different kinds of metals together by heating A. Holding two metals together by heating D. Joining two metals together by heating When soldering, flux is used to; D. Remove and prevent oxidation of the metals B. Keep the metal from getting too hot A. Keep the solder from running off the metal C. Keep the tip of the soldering iron clean What is used to connect the shaft whose axes are intersecting? D. Universal coupling A. Flexible coupling C. Rigid coupling B. Oldham coupling It is generally used on high speed with light load because it has point contact. A. Ball bearing D. Wood bearing C. Roller bearing B. Metal bearing It is generally used on high speed with heavy load because it has line contact. D. Roller bearing A. Ball bearing C. Plastic bearing B. Metal bearing It is a process of enlarging and smoothening the punched hole by means of tapered drifts of various sizes and shape. B. Drifting A. Drawing out C. Jumping D. Upsetting It is a set of gears fitted in different position on a plate which are controlled by a lever. D. Tumbler gear A. Differential gear C. Stud gear B. Gear train Prepared soldered paste flux is most popular but if you did not have any, you should use: A. hydrochloric acid C. nitric acid D. any of the above B. sulphuric acid What support the top rake? A. Front clearance C. Side rake B. Side clearance D. Top rake Which of the following reduces the rubbing action? A. Front clearance C. Side rake B. Side clearance D. Top rake Which of the following is used for all general purposes? C. Puncher slotter A. Forging B. Production slotter D. Tool room slotter It is an operation of milling the complex surfaces with the help of a group of cutters mounted on the same arbor C. Gang milling B. Down milling D. Straddle milling A. Climb milling The dulling of the cutting particles of a grinding wheel resulting in a decreased rate of cutting is called B. glazing D. lapping C. grinding A. fluting The process of lengthening a piece of stock while the cross- sectional area is being reduced A. Drawing D. Upsetting C. Tapping B. Honing The major factors, which determined the rpm on milling cutter, are the material being cut and D. time allowed to complete the job A. depth of the cutter C. number of teeth in cutter B. diameter of cutter Electron beam machining process is quite suitable for a material having B. high melting point and low thermal conductivity A. high melting point and high thermal conductivity C. low melting point and low thermal conductivity D. low melting point and high thermal conductivity Grinding is what type of operation? A. Metal finishing operation B. Metal fusing operation C. Metal powdering operation D. metal surfacing operation Grinding is done wherever C. high accuracy is required A. a large amount of material is to be removed B. a small amount of material is to be removed D. other machining operations can not be carried out Laser beam machining process is used to machine D. thinner materials A. heavier materials B. lighter materials C. thicker materials A hard grade-grinding wheel is suitable for grinding D. soft materials A. both hard and soft materials B. hard materials C. smooth materials The usual ratio of forward and return stroke, in quick mechanism of shaping machine is B. 3:2 C. 5:2 D. 6:8 A. 3:1 Solder will not unite with metal surface that has: D. any of the above A. grease on it B. dirt on it B. dirt on it It is an operation to divide the periphery of the job into number of equal parts B. Indexing D. Slotting C. Protractor A. Dividing head Another name for hydrochloric acid is: B. muriatic acid A. sulphuric acid D. acetic acid C. nitric acid Hard solder is made of: A. copper and zinc D. tin and lead B. tin and zinc C. tin and copper Soft solder is made of: B. tin and lead D. tin and zinc A. copper and zinc C. tin and copper Soft solder melts at approximately: B. 350 deg. D. 550 deg. A. 250 deg. C. 450 deg. The flux usually used for hard solder is: B. borax D. alum A. rosin C. barium Which of the following is a boring machine tool used particularly for large work place, types are horizontal and vertical? A. Boring mill C. Cage mill B. Burrstone mill D. Chile mill A small portable hand drill customarily used by hand setters to drill the holes in breast called D. breast drill B. diamond drill C. churn drill A. spiral drill A job, which is fixed away from the table, can be machined by D. traveling head B. moving head C. static head A. running head Shaper tools are made of B. high speed steel C. mild steel D. wrought iron A. cast iron Refers to the unit can be moved longitudinally along the swivel table and is clamped in position by two bolts one on either side of the base C. Head stock D. Tail Stock A. Cross stock B. Foot stock When using a drill press, the work should be held with C. a vise or clamp A. the hand D. gloves on B. a pair of pliers When drilling a hole in a piece of work held in a lathe chuck, and would use the: C. tailstock and drill chuck B. cross-feed A. compound rest D. headstock Copper is annealed by heating to a cherry red color and: B. cooling slowly in air C. dousing with oil A. dousing in cold water D. dousing in hot water The purpose of annealing is to make a metal: C. softer B. medium - hard A. harder D. shiny The purpose of tempering is to make a metal: C. less brittle B. softer A. harder D. more brittle The minimum diameter of a piece of round stock necessary to make a square key on a side is: B. 1.06 A. 1.5 D. .75 C. 1.0 A fine grained, salty silica rock used for sharpening edge tools A. Oilstone B. Peeblestone D. Rocky oil C. Surface grinder A hand tool used to measure tension on bolts D. Torque range B. Plier A. Hammer C. Screw driver A hand tool used to measure engine crank web deflection C. distortion gage B. dial gage A. compound gage D. feeler gage A kind of chuck, which has reversible jaws, which could be adjusted separately B. Independent chuck A. Combination chuck D. Universal chuck C. Magnetic chuck A method whereby a gear is run with another gear that has abrasive surface material C. lapping A. hobbing D. milling B. honing Is the process of cold works where a limited amount of material, resulted to a higher strength and it leaves a surface under compressive stress D. surface rolling B. smoothing A. surface finishing C. surfacing Is largely used for low strength application such as elevator ropes not used for hoisting and for stationary guy ropes D. iron wire rope B. cast steel rope A. steel rope C. nylon rope Nitriding process of surface treatment for steel tools is used for tools taking B. light cuts D. straight cuts A. heavy cuts C. medium cuts They are mixtures of lard, cottonseed or rapeseed oils and mineral oils are called B. Cutting oils C. Heating oils D. Emulsions A. Cooling oils If the lips of a drill are of different lengths: B. the hole will be larger than the drill C. the hole will be smaller than the drill D. some of the above A. the drill will not cut One horsepower is equal to: B. 33,000 foot-pounds of work per minute C. 33,000 foot-pounds of work per hour D. the power delivered to a shaft in one hour A. the amount of work a can produce in one hour A plug gage is used to measure A. cylindrical bores B. screw threads C. spherical holes D. taper bores Which of the following is the cutting speed of brass? B. 40m/min C. 50m/min D. 80m/min A. 30m/min A twist drill is specified by C. shank, material and diameter B. it shank and diameter A. its diameter and lip angle D. shank, material and flute size The usual value of helix angle of a drill is: A. 30* C. 110* D. 120* B. 60* The helix angle on a high-speed steel twist drill for drilling cast iron if of the order of B. 24-32 A. 12-22 C. 35-40 D. 40-45 A pipe wrench (Stilleon) is designed for use on: B. round objects D. flat objects A. hexagonal objects C. square objects Pipe is measured by: A. inside diameter C. thickness of wall D. wire gage B. outside diameter When cutting. A drill will squeal due to: D. any of the above A. drill being ground improperly C. insufficient lubrication B. drill being too hot It is an operation of finishing cylindrical surfaces to a fine degree of accuracy buy means of abrasive sticks. A. Honing C. Planing D. Shaping B. Lapping It is device, which hold the job in position and guide the cutting tool. C. jig B. grip D. vise A. clamp In referring to threads, pitch is: B. the distance from a point on one thread to a corresponding point on the next thread measured parallel to the axis D. the distance from the bottom of a head on a bolt to the first thread C. the distance from the top of one thread to the bottom of the next thread A. the distance of the full length of the thread A tool bit for cutting an American National thread should be ground with a: C. 60 deg. angle B. 90 deg. angle D. 30 deg. angle A. 45 deg. angle Tubing is measured by: B. outside diameter C. thickness of wall D. wire gage A. inside diameter An important accessories of milling machine. A. cutters C. ram D. vertical milling attachment B. milling machine vise The machine, which can flatter surface on horizontal, vertical or angular plane. D. shaper machine B. lathe machine C. power saw A. drilling machine Which of the following is not part on a lathe machine? B.fan C. headstock D. tail stock A. carriage Which tools does not belong to the group? B. feeler gage C. torque wrench D. vice grip A. adjustable wrench The tool used to cut threads in a hole is called a: B. tap C. bit D. reamer A. top Wiping is the process of C. connecting load pipes by soldering alloy A. applying flux during welding process B. cleaning the welded surface after the welding operation is over D. low temperature welding Which of the following is not a cut of file? C. half-round D. bastard A. smooth B. second cut The tool used for cleaning files is called a: B. file card C. file oilstone A. file cleaner D. scraper Which of the following is the smallest size drill? A. # 80 C. # 1 D. # 0 B. # 60 It is an operation of milling two opposite sides of work piece at a time by using two side milling cutters on the same arbor. D. Straddle milling B. Gang milling A. Face milling C. Side milling How is the height of a bench vice adjusted? D. All of the above C. By using a vice adjusting fixture B. By using a wooden packing piece under the vice base A. By using a wooden plate form Why hacksaw blade teeth get dullness? D. Any of the above C. To much speed and pressure B. Pressure is not released in return stroke A. Coarse pitched blade is used on hard metal Files are classified according to D. all of the above C. size and length B. shape A. grade and cut How are rivets made? A. Cold pressing C. Hot rolling B. Drawing D. Rolling The angle formed between the face of a tool and the work surface or the tangent to the work piece at the point of contact with the tool called B. cutting angle D. wedge angle A. clearance angle C. rake angle A tool which when pressed into a finished hole in a piece of work, provides center on which the piece may be turned or otherwise machined called C. mandrel B. mash D. wobble A. butt Which of the following types of valves is used in the bilge manifold? B. non - return C. angle D. globe A. swing chuck Which of the following groups of pipe sizes is correct? C. , 3/8, , , 1 D. , , 5/8, , 1 B. , 3/8, , 5/8, , 1 A. , , , 7/8, 1 A brazed joint is: A. stronger than a soldered joint B. weaker than a soldered joint C. the same strength as a soldered joint D. three times as strong as a soldered joint The relation between two mating parts with reference to ease the assembly is called D. fits C. tolerance A. allowance B. clearance