IN PELLETIZATION SECTION THERE ARE FOLLOWING

SERIES:-
SR
N
O
SERIES DESCRIPTION
1 A6 SERIES OIL HANDLING AND DISTRIBUTION
2 B6 SERIES MIXED MATERIAL AND GREEN PELLET FORMATION
3 G1 SERIES COOLING SEQUENCE
4 G2 SERIES OIL PRE-HEATING
5 G3 SERIES PROCESS FANS AND AUXILIARIES
6 G4 SERIES PELLET SCREENING
7 G5 SERIES RETURN FINES
8 G6 SERIES HEARTH LAYER
9 G8 SERIES PELLET PRODUCTION
10 H1 SERIES DEDUSTING
11 H2 SERIES DEDUSTING
B6.029 BELT
CONVEYOR
B6.023 BELT
CONVEYOR
B6.017 BELT
CONVEYOR
B6.011 BELT
CONVEYOR
B6.022/1
BALLING
DISC
B6.016/1
BALLING
DISC
B6.010/1
BALLING
DISC
B6.021
FLUFFER
B6.015
FLUFFER
B6.009
FLUFFER
B6.020
WEIGH
FEEDER
B6.014
WEIGH
FEEDER
B6.008
WEIGH
FEEDER
B6.018 MIX
MTL BIN

B6.012 MIX
MTL BIN
B6.006 MIX
MTL BIN
B6.040 BELT
CONVEYOR
B6.028/1
BALLING
DISC
B6.027
FLUFFER
B6.026
WEIGH
FEEDER
B6.024 MIX
MTL BIN

B6.002 BELT
CONVEYOR
B6.001 BELT
CONVEYOR
B6.033 ROLLER
CONVEYOR
B6.032
OSCILLATING
CONVEYOR
B6.030 BELT
CONVEYOR
G1.001
INDURATING
MACHINE
B6.052 BELT
CONVEYOR
B6.034 BELT
CONVEYOR
B6.035 BELT
CONVEYOR
B6.037 BELT
CONVEYOR
B6.050 BELT
CONVEYOR
G1.001
INDURATING
MACHINE
H2.004 WET
SCRUBBER
G1.065
WEIGH
FEEDER
G1.066
WEIGH
FEEDER
G4.001
BELT
CONVEYOR
G4.004 BELT
CONVEYOR
G4.002
PROCESS
SCREEN
H2.013/2 WET
SCRUBBER
G6.004 H/L
BIN
GREEN
PELLETS FROM
B6.033
H2.013/1 WET
SCRUBBER
G5.001 UNDER
SIZE REJECT
G8.003
PRODUCTIO
N
G6.001
HEARTH
LAYER
G5.002 BELT
CONVEYOR
G8.010 BELT
CONVEYOR
G5.003
CLASSIFIER
G8.001 BELT
CONVEYOR
G5.007 BELT
CONVEYOR
STOCK PILE
G8.004 STACKER
RECLAIMER
STOCK PILE
G8.006 BELT
CONVEYOR
G8.007 BARGE
LOADER
G8.002 BELT
CONVEYOR
EMERGENCY
STOCK PILE
G6.002 BELT
CONVEYOR
G6.003 BELT
CONVEYOR
SR
NO
UNIT
NUMBER
DESCRIPTION KW RPM
1 A6.001 UNLOADING PUMP-1 7.5
2 A6.002 UNLOADING PUMP-2 7.5
3 A6.003 UNLOADING PUMP-3 7.5
4 A6.004 UNLOADING PUMP-4 7.5
5 A6.009 TRANSFER PUMP-1 37 1470
6 A6.010 TRANSFER PUMP-2 37 1470
7 A6.012 DAY TANK HEATER 108
8 A6.013 DRAIN PUMP-1 (NEAR OIL RECEIVING STATION) 3.7 1440
9 A6.014 RING MAIN PUMP-1 22 1485
10 A6.015 RING MAIN PUMP-2 22 1485
11 A6.016 HEATER 144
12 A6.017 HEATER 144
13 A6.018 HEATER 144
14 A6.028
DRAIN PUMP-1 (INSIDE OIL UNLOADING STATION
ROOM)
3.7 1440
Consumers in Pelletising Section
SR
NO
UNIT
NUMBER
DESCRIPTION KW RPM
15 A6.029 DRAIN PUMP-1 (NEAR G1.001) 3.7 1440
16 B6.001 ASCENDING BELT CONVEYOR 45 1500
17 B6.001/1 SOLENOID VALVE FOR PLOUGH 50VA -
18 B6.001/2 BELT CONVEYOR 7.5
19 B6.002 ASCENDING BELT CONVEYOR 37 1500
20 B6.009 FLUFFER 5.5 1500
21 B6.010/1 BALLING DISC-1 125 1460
22 B6.010/2
SOLENOID VALVE FOR WATER,
BALLING DISC
50VA -
23 B6.010/3 GREASE PUMP, ROLLER SUPPORT 0.25 1000
24 B6.010/4 GREASE PUMP, GEAR RIM AND PINION 0.25 910
25 B6.011 REVERSIBLE BELT CONVEYOR 3.7 1430
26 B6.015 FLUFFER 5.5 1500
27 B6.016/1 BALLING DISC-2 125 1500
28 B6.016/2
SOLENOID VALVE FOR WATER,
BALLING DISC
50VA -
SR
NO
UNIT
NUMBER
DESCRIPTION KW RPM
29 B6.016/3 GREASE PUMP, ROLLER SUPPORT 0.25 1000
30 B6.016/4 GREASE PUMP, GEAR RIM AND PINION 0.25 910
31 B6.017 REVERSIBLE BELT CONVEYOR 3.7 1440
32 B6.021 FLUFFER 5.5 1500
33 B6.022/1 BALLING DISC-3 125 1500
34 B6.022/2
SOLENOID VALVE FOR WATER,
BALLING DISC
50VA -
35 B6.022/3 GREASE PUMP, ROLLER SUPPORT 0.25 1000
36 B6.022/4 GREASE PUMP, GEAR RIM AND PINION 0.25 910
37 B6.023 REVERSIBLE BELT CONVEYOR 3.7 1440
38 B6.027 FLUFFER 5.5 1500
39 B6.028/1 BALLING DISC-4 125 1500
40 B6.028/2
SOLENOID VALVE FOR WATER,
BALLING DISC
50VA -
41 B6.028/3 GREASE PUMP, ROLLER SUPPORT 0.25 1000
42 B6.028/4 GREASE PUMP, GEAR RIM AND PINION 0.25 910
SR
NO
UNIT NUMBER DESCRIPTION KW RPM
43 B6.029
REVERSIBLE BELT
CONVEYOR
3.7 1440
44 B6.030 BELT CONVEYOR 11 1500
45 B6.032
OSCILLATING BELT
CONVEYOR
5.5 1500
46 B6.032/1 HYDRAULIC OIL PUMP 30 1470
47 B6.032/10 SOLENOID VALVE 50VA -
48 B6.032/11 PACER MOTOR 0.5
49 B6.032/2 HYDRAULIC OIL PUMP 30 1470
50 B6.032/3 OIL PREHEATER 3
51
B6.032/4,
B6.032/9
SOLENOID VALVE 50VA -
52 B6.033 ROLLER CONVEYORS 1.5 1400/47
53 B6.034 BELT CONVEYOR 5.5 1440
54 B6.035 BELT CONVEYOR 7.5 1440
55 B6.037 BELT CONVEYOR 11 1500
56 B6.040
ASCENDING BELT
CONVEYOR
30 1500
57 B6.040/1
SOLENOID VALVE FOR
PLOUGH
50VA -
SR
NO
UNIT
NUMBE
R
DESCRIPTION KW RPM
58 B6.041
CRANE, UNDER SLUNG, ABOVE BALLING DISC,
TOWARDS MCC SIDE, CONSOLIDATED, TYPE: HEOT-
76165 (1 PAGE), CONTROL: 42 VOLT, MAIN HOIST
11.563 -
59 B6.041 CREEP HOIST 1.0071
60 B6.041 CROSS TRAVEL 0.4476
61 B6.041 LONG TRAVEL-1 0.4476
62 B6.041 LONG TRAVEL-2 0.4476
63 B6.042
CRANE, UNDER SLUNG, ABOVE BALLING DISC,
TOWARDS OIL UNLOADING SIDE, CONSOLIDATED,
TYPE: HEOT-76165 (1 PAGE), CONTROL: 42 VOLT,
MAIN HOIST
11.563 -
64 B6.042 CREEP HOIST 1.0071
65 B6.042 CROSS TRAVEL 0.4476
66 B6.042 LONG TRAVEL-1 0.4476
67 B6.042 LONG TRAVEL-2 0.4476
68 B6.050 BELT CONVEYOR, VFD 7.5 969
SR
NO
UNIT
NUMBER
DESCRIPTION KW RPM
69 B6.052 BELT CONVEYOR 5.5 1440
70 G1.002 HEARTH LAYER GATE 1.5 1400/47
71 G1.003 HEARTH LAYER GATE, EMERGENCY 1.5 1400
72 G1.004
GREASE PUMP, MOTOR-1, LUBRICATION
SYSTEM
1.5 1400
73 G1.005
GREASE PUMP, MOTOR-2, LUBRICATION
SYSTEM
1.5 1500
74 G1.006 GRATE BAR CLEANING DEVICE 0.55 4.5
75 G1.007 CROSS VIBRO FEEDER 5.5 960
76 G1.010 BUTTERFLY DAMPER 1.1 2800
77 G1.011 BUTTERFLY DAMPER 1.1 2800
78 G1.012 BUTTERFLY DAMPER 1.1 2800
79 G1.013 BUTTERFLY DAMPER 1.1 2800
80 G1.014 BUTTERFLY DAMPER 1.1 2800
81 G1.015 BUTTERFLY DAMPER 1.1 2800
82 G1.016 BUTTERFLY DAMPER 1.1 2800
SR
NO
UNIT
NUMBE
R
DESCRIPTION KW RPM
83 G1.018 BUTTERFLY DAMPER 1.1 2800
84
G1.020/0
60
PLATTKO TIMER, DOUBLE PENDULUM VALVE 300VA
85 G1.068
ELEVATOR, NEAR G4.007, 7.5/5 TON, CONSOLIDATED
HOIST, POONA, CONTROL: 42 VOLT, MAIN HOIST
10.071 1400
86 G1.068 MICRO MOTOR 0.6714 700
87 G1.068 TRAVEL MOTOR 0.6714 700
88 G1.069
ELECTRIC HOIST, NEAR G3.011, 3.5 TON,
CONSOLIDATED PSG INDUSTRIES, MAIN HOIST
10.071 1420
89 G1.069 MICRO HOIST 0.6714
90 G1.069 TROLLEY MOTOR 0.4476 700
91 G1.070
ELECTRIC HOIST, PELLET CAR, 10 TON, R.STAHL,
STUTTGART, W-3120, TYPE: N425-244/1L2+FG, TYPE:
SWH-320-023, CONTROL: 220 VOLT, LIFTING MOTOR
12 1420
SR
NO
UNIT
NUMBE
R
DESCRIPTION KW RPM
92 G1.070 FINE LIFTING MOTOR 1 1370
93 G1.070 TRAVELLING MOTOR 0.5 700
94 G1.070/1
EOT CRANE, PELLET CAR, 3 TON, 14.5 MTR SPAN, EDDY
CRANES ENGINEERS PVT LTD, PUNE, CONTROL: 110
VOLT, HOIST MOTOR
11.19
95 G1.070/1 MICRO HOIST MOTOR 2.238
96 G1.070/1 CROSS TRAVEL MOTOR 0.373
97 G1.072 CENTRIFUGAL PUMP TO COOLING TOWER 22 1465
98 G1.073 CENTRIFUGAL PUMP TO COOLING TOWER 22 1500
99 G1.074 COOLING TOWER FAN 30 1500
100 G1.075 COOLING TOWER FAN 30 1500
101 G1.077
ROOM DRAINAGE PUMP. 35 GRID STANDBY DEWATERING
PUMP
7.5 1500
102 G1.078 ROOM DRAINAGE PUMP (MPB-50 GRID) 7.5 1500
SR
NO
UNIT
NUMBER
DESCRIPTION KW RPM
103 G1.080
CENTRIFUGAL PUMP FROM COOLING
TOWER
75 1500
104 G1.081
CENTRIFUGAL PUMP FROM COOLING
TOWER
75 1500
105 G1.082 LSR PUMP 15
106 G1.083 LSR PUMP 15
107 G1.090
VERTICAL SUMP PUMP (COOLING
TOWER)
7.5 1500
108 G2.008/1 ATOMIZING AIR FAN 200 1490
109 G2.008/2 STARTER MOTOR 0.125 720/30
110 G2.009/1 ATOMIZING AIR FAN 200 1490
111 G2.009/2 STARTER MOTOR 0.125 720/30
112 G2.010/1 BUTTERFLY DAMPER 0.1 -
113 G2.011/1 BUTTERFLY DAMPER 0.1 -
114 G2.012/2 FUEL OIL PREHEATER 297 -
115 G2.015/2 FUEL OIL PREHEATER 297 -
116 G2.016/2 FUEL OIL PREHEATER 297 -
SR
NO
UNIT
NUMBER
DESCRIPTION KW RPM
117 G2.017/1 FUEL OIL PUMP 18.5 1500
118 G2.017/2 FOOT HEATING 1.5 -
119 G2.018/1 FUEL OIL PUMP 18.5 1500
120 G2.018/2 FOOT HEATING 1.5 -
121 G2.020/1 COMBUSTION AIR FAN 125 1500
122 G2.021/1 COMBUSTION AIR FAN 125 1480
123 G2.025 HEATING FEEDER 42
124 G2.039/1 BUTTERFLY DAMPER 0.1
125 G2.040/1 BUTTERFLY DAMPER 0.1
126 G2.047/1 PURGE AIR FAN 45 3000
127 G2.048/1 BUTTERFLY DAMPER 0.1
128 G2.058 INSTRUMENT AIR 1
129 G3.001/1 GUIDE VANE 2.2 470/300
130 G3.006 BUTTERFLY DAMPER 1.1 2800
131 G3.007/1 GUIDE VANE 2.2 470/300
132 G3.007/2 AUXILIARY OIL PUMP 3.7 1500
SR
NO
UNIT
NUMBER
DESCRIPTION KW RPM
133 G3.007/6 SOLENOID VALVE FOR STARTER 50VA
134 G3.010 BUTTERFLY DAMPER 1.1 2800
135 G3.011/1 GUIDE VANE 1.1 2800
136 G3.011/2 AUXILIARY OIL PUMP 2.2 1500
137 G3.016 BUTTERFLY DAMPER 1.1 2800
138 G3.017/1 GUIDE VANE 2.2 470/350
139 G3.017/2 AUXILIARY OIL PUMP 3.7 1500
140 G3.021 BUTTERFLY DAMPER 1.1 2800
141 G3.022/1 BUTTERFLY DAMPER 1.1 2800
142 G3.022/2 BUTTERFLY DAMPER 1.1 2800
143 G3.023 SEALING AIR FAN 11 1000
144 G3.028 BUTTERFLY DAMPER 1.1 2800
145 G4.001 BELT CONVEYOR 30 1470
146 G4.001/1 BELT CONVEYOR 5.5 1440
147 G4.002 VIBRATING SCREEN 45 750
SR
NO
UNIT
NUMBE
R
DESCRIPTION KW RPM
148 G4.003
EOT CRANE, ABOVE SCREENING STATION, NEAR
G4.004 HEAD END, 5 TON, CONSOLIDATED, HOIST
MOTOR
6.714 1400
149 G4.003 MICRO MOTOR 0.4476 700
150 G4.003 TROLLEY MOTOR 0.4476 700
151 G4.004 ASCENDING BELT CONVEYOR 37 1500
152 G4.004/1 SOLENOID VALVE WATER INJECTION 50VA
153 G4.004/2 SOLENOID VALVE WATER INJECTION 50VA
154 G5.001 BELT CONVEYOR 3.7 1500
155 G5.002 BELT CONVEYOR 3.7 1000
156 G5.007 BELT CONVEYOR 3.7 1500
157 G5.018
ELECTRIC HOIST, SCREENING STATION, 3.5 TON,
CONSOLIDATED, HOIST MOTOR
10.071 1400
158 G5.018 MICRO MOTOR
SR
NO
UNIT
NUMBER
DESCRIPTION KW RPM
159 G5.018 TROLLEY MOTOR 0.6714 700
160 G6.001 BELT CONVEYOR (VFD) 7.5 969
161 G6.002 ASCENDING BELT CONVEYOR 45 1480
162 G6.003 BELT CONVEYOR 5.5 1500
163 G8.002
BELT CONVEYOR, FOR PELLET EMERGENCY
STOCK PILE
15 1500
164 G8.003 BELT CONVEYOR 15 1460
165 G8.010 BELT CONVEYOR 18.5 1485
166 H1.004/1 GUIDE VANE 2.2 470
167 H1.004/2 AUXILIARY OIL PUMP 3.7 1440
168 H1.004/6 SOLENOID VALVE FOR STARTER 50VA
169 H1.007/1 DOUBLE PENDULUM VALVE 50VA
170 H1.016 REDUCER CONVEYOR 7.5 965/12
171 H1.017 AGITATOR 2.2 1400
172 H1.019 SLURRY PUMP 11 1460
173 H2.004 WET SCRUBBER FAN 30 1460
SR
NO
UNIT
NUMBE
R
DESCRIPTION KW RPM
174
H2.013/
1
WET SCRUBBER FAN 160 990
175
H2.013/
2
WET SCRUBBER FAN 75 1475
176
H2.015/
1
SLURRY PUMP 15 1460
177
H2.015/
2
SLURRY PUMP 15 1460
178
60.902.
11
PANEL-56A (OIL RECEIVING STATION HEATERS AND
UNLOADING PUMPS)
300
179
60.903.
17/3
DEWATERING PUMP, MPB 35 GRID 7.5 1500
180
60.903.
24
BURNER EQUIPMENT, PREHEATING 10A
181
60.903.
25
BURNER EQUIPMENT, FIRING 10A
182
60.904.
31
PANEL-56, (OIL UNLOADING STATION, UNLOADING
PUMPS)
300
183 -
SEA WATER PUMP SUPPLY (OUTSIDE JETTY NEAR
G4.002), MOTOR NO.1
45 1480
184 -
SEA WATER PUMP SUPPLY (OUTSIDE JETTY NEAR
G4.002), MOTOR NO.2
45 1480
SR NO
UNIT
NUMBER
DESCRIPTION KW RPM
185 -
SEA WATER PUMP SUPPLY (OUTSIDE JETTY NEAR
G4.002), MOTOR NO.3
45 1480
186 -
NEW COMPRESSOR, INGERSOL RAND, MODEL: 7100,
FOR BALLING DISC
11 1460
187 - VERTICAL COMPRESSOR NO.2 30 1500
188 - RTD PANEL 10A
THE EQUIPMENTS USED IN PELLETIZING SECTION
ARE:-
1. BELT CONVEYORS,
2. PUMPS,
3. FANS,
4. WET SCRUBBERS,
5. HEATERS.
6. ALL PROCESS FANS
DIFFERENT TYPES OF MOTORS
MOTOR
DC MOTOR AC MOTOR
SHUNT COMPOUND SERIES
3 PHASE 1 PHASE
SQUIRREL CAGE SQUIRREL CAGE SLIP RING
IN PELLETIZING PLANT DC MOTORS, 3 PHASE SQUIRREL
CAGE MOTORS AND SLIP-RING INDUCTION MOTORS ARE
USED.

FOR B6.008, B6.018, B6.024, G1.001, G1.065 ANDG1.066 ARE
DC MOTORS AND LOOKED AFTER BY INSTRUMENTATION
DEPARTMENT.

FOR ATOMIZING AIR FANS G2.008/1 AND G2.009/1, COOLING
WATER PUMPS G1.080/1 AND G1.081/1 ARE SLIP-RING
INDUCTION MOTORS.

G2.008/1 AND G2.009/1 ARE LIQUID RESISTANCE STARTERS
AND G1.080/1 AND G1.081/1 USE OIL IMMERSED
RESISTANCE STARTERS.

ALL OTHER MOTORS ARE 3 PHASE SQUIRREL CAGE
INDUCTION MOTORS.

A6.012, A6.016, A6.017, A6.018, G2.012/2, G2.015/2 AND
G2.016/2 ARE HEATERS.

PROCEDURE FOR DAILY INSPECTION
TO CHECK BODY TEMPERATURE

Keep hand on the body of the equipment for 50 sec. if you can
hold your hand for 50sec or above then the temperature is
normal, if you remove your hand before 50sec, then the
temperature is abnormal. Action to be taken if abnormal.

TO CHECK ABNORMAL SOUND OF BEARING

Keep and touch a connector screw driver to the body of
equipment at drive or non drive end and if you listen a low
hissing noise at the handle by keeping your ear near the
handle, then it is normal, if there is some heavy variable
noise, then it is abnormal. Action to be taken if abnormal.

TO CHECK AIR VENTILATION
Check any block in motor cooling fan cover through fins, and if
block is there it means it is abnormal, if there is no blockade
then it is normal. Action to be taken if abnormal.

PROCEDURE FOR QUARTERLY INSPECTION

T.B INSPECTION( TERMINAL BOX)

a.Check the tightness of connection after taking
shutdown
b.Cleaning of T.B if dust accumulated
c.If any burning/abnormality is there take action
for repairs


IN CASE OF SLIP-RING INDUCTION MOTORS, ALONG WITH TB
INSPECTION, CHECK THE FOLLOWING:-

CHECK SLIP-RINGS AND CARBON BRUSHES.

CLEAN SLIP-RINGS WITH EMERY PAPER, IF SURFACE IS
FOUND NOT SMOOTH.

REPLACE THE CARBON BRUSHES, IF NECESSARY.

CHECK OIL IMMERSED RESISTANCES AND RESISTANCE
CONTROL PANEL, IN CASE OF OIL IMMERSED RESISTANCE
BOX.

CHECK LRS CONNECTION, ELECTROLITE LEVEL ETC.

CHECK PH VALUE OF ELECTROLITE, WHICH IS MAINTAINED
11-12 IN OUR PLANT.

INSPECTION OF HEATERS:-

CHECK ALL HEATERS BY REMOVING ALL THE
CONNECTIONS. REPLACE DAMAGED HEATERS.

REPLACE DAMAGED INTERCONNECTING BUS
BARS.

CHECK HEATER CONTROL PANEL. POWER CIRCUIT
AND CONTROL CIRCUIT.

REPLACE BLOWN FUSES, BURNT WIRES ETC.

SWITCH BOX INSPECTION

a. Switch to be put OFF and opened after taking
shutdown
b. Check the connection tightness
c. Cleaning of switch box if dust accumulated
d. If any abnormality is there take action for repairs
STARTER INSPECTION

a. Check connections of control wires in each terminal
after taking shutdown
b. Check connection of power cables in each terminal
c. Check power contactor fixed & moving contacts
d. Check O/L relay connection and its current setting
e. Check Aux contactor (control) connection
f. If any abnormality is there action to be taken for
repairs
g. Cleaning of starter box/panel to be done if dust
accumulated
JUNCTION BOX INSPECTION

a. Open junction box cover after taking shutdown
b. Cable connection tightness to be checked
c. Cleaning to be done if dust accumulation ( with cotton cloth)
d. If any abnormality is there then action to be taken for repairs

MCC TRAY INSPECTION

a. Check sliding contact and its connection after taking
shutdown and removing tray out
b. Checking & cleaning of power contactor & its fixed
and moving contacts
c. Check all control wires connection Check all power
cable connections
d. Check O/L relay and its current setting
e. Check power fuses



g. Check MCBs
h. Check Aux contacts and its connections
i. Cleaning tray and cabinet with air blower and cotton
cloth
j. Checking of tray in test position
k. If any abnormality is there then action to be taken
for repairs
l. Put tray in service position and put the power fuses
and all MCBs to be made ON

LCB INSPECTION

a. Open the LCB front cover after taking shutdown
b. Check all the controls wire connection in elemex
connector, D/I switch and impulse switch
c. Check and inspect the de/interlock switch & impulse
switch operation
d. Cleaning of box if there is dust accumulation
e. If any abnormality is there, then action to be taken
for repairs
f. LCB cover to be put back after inspection



AUXILARY EQUIPMENT INSPECTION
PULL CHORD SWITCH INSPECTION

a. Open the cover
b. Check limit switch NO & NC operation & check
continuity by operating the lever
c. Cleaning of switches if dust accumulates
d. Put the cover and fix it
e. If any abnormality is there, then action to be taken
for repairs


ZERO SPEED SWITCH INSPECTION

a. Check the connection in the junction box
b. Sensor and sensing plate to be cleaned
c. Sensor to sensing plate gap to be checked
(10mm)
d. Check Sensor is fitted firmly with mounting plate
e. If any abnormality is there, then action to be taken
for repairs

PROCEDURE FOR HALF YEARLY
INSPECTION
GREASING OF MOTOR

a. Motor to be greased in both NDE & DE side with
hand operated greasing gun with proper nipple or
plug
b. Lithon EP-2 grease to be used
c. Put the grease(grease quantity) as per frame size
and KW of the motor and observe noise change
before and after greasing
PROCEDURE FOR YEARLY INSPECTION
MOTOR IR VALUE CHECKING

a. Power cables should be isolated from the motor
after taking shutdown
b. Motor IR value should be taken only with 500V
megger (higher rated should not be used for LT
motor)
c. Motor,phase to phase & phase to earth value to be
noted
CABLE IR VALUE CHECKING

a. Power cable to be isolated from the motor and
starter after taking shutdown
b. Power cable IR value should be taken only with
500V megger as per cable grading (higher rating
should not be used i.e. above 1KV)
c. phase to phase & phase to earth megger values to
be noted
MOTOR SERVICING

a. Motor to be dismantled
b. Cleaning of the parts
c. Bearing replacement if worn out
d. Assembling of motor
e. Meggering,trial and current measuring and noting
f. Painting if required , tagging the motor
g. Date of servicing to be noted
h. Check the resistance value of motor winding & to be
noted

TROUBLESHOOTING

a. Check O/L relay in MCC tray (starter) with lamp
testing. Inform production dept.
b. Check power fuses, if it is blown due to any
flashovers or motor burning, then rectify the fault
c. Check and reset O/L relay. Check the current after
starting and note it.
d. if O/L relay is frequently tripping without taking load.
then check the relay

TRIPPED ON (60V DC) PC

a. Check in control gear any tripping of PC
b. Check any earth fault in control circuit
c. Check the earthing point by 60 v DC test lamp as
per drawing, Rectify the fault
d. Reset PC & Give clearance for starting the
equipment
e. If working circuit is healthy but PC tripping, check
PC
TRIPPED ON SINGLE POLE MCB IN MCC
TRAY

a. Check control circuit in MCC tray for earth fault
b. Trace the earth fault by 60V DC test lamp as per
drawing & rectify the fault & reset the MCB
c. Reset the MCB & clearance to be given to start the
equipment. If MCB is not resetting, check MCB
TRIPPED ON CONTROL CARD FEED BACK
PROBLEM

a. Check control circuit as per drawing
b. If it is control card contact problem, remove it and
check contact is ok.
c. If card contact is not ok, then replace the card and
give clearance to start the equipment.

TRIPPED ON 3 POLE MCB IN MCC TRAY

a. Check the control circuit 220V AC as per drawing
b. Trace the earth fault by 220V AC test lamp and
check the power contactor coil. Rectify the fault.
c. Reset it & start the equipment.
d. If MCB is not resetting even though earth fault is not
there, then check 3 pole MCB.

TRIPPED ON A PULL CHORD SWITCH

a. Check delock path in MCC tray for supply if not
found then check at LCB.
b. check pull chord switch for NC contact by operating
the switch. If it is ok then give clearance for starting.
c. If it is malfunctioning, check the limit switch
d. If it is malfunctioning due to mechanisms, check
mechanisms
TRIPPED ON SPEED SENSOR

a. Check the 60V DC control path in marshalling rack
after starting the equipment
b. If control path is not available in marshalling rack
then check speed sensor at site
c. If sensor output supply of indication is not available.
Then check sensor to sensing plate gap. Adjust the
gap and check it (10mm) if it is ok then start it
d. After adjusting gap also it is tripping then check any
missing of sensing plate. if plate is missing then
plate to be welded with mechanical help
e. Even After the above rectification if it is tripping
again then check zero speed sensor.
SAFETY OF EQUIPMENT
All electrical equipment should be grounded
(earthed) by connecting earthing strips & cables
to the body. if we want to work on a electrical
equipment, we should take shut down permit.

After taking permit, power fuses should be
removed & control MCBs should be put off. One
copy should be pasted on particular consumer in
MCC panel tray.

After completion of work shutdown to be cleared
& fuses should be put back & normalized



THANK YOU