Crushing: general aspects

Crushing: general aspects

Magotteaux solutions
Xcc - The advantages
Xcc - Practical aspects
Primary crushing
Secondary crushing
Clinker crushing

Types of crushers:

Primary quarry

Secondary and tertiary quarry

Tandem crusher Drying crusher

Clinker crusher

Coal crusher
W
H

T
!
S

M
M
"
#

C
#
$
S
H
"
#
%

Equipment manufacturer
Type

Monorotor

irotor
Material to !e crushed
Constraints

"!rasion

Shocks

#umidity
$ranulometry

"t entry

"t outlet
&
"
'

P

M
"
T
"
#
S
T%
&otor design
&otation speed
#ammer arrangement
#ammer 'eight
#ammer shape

Simple handle

Dou!le handle
Metal detector ()*

Crushing: general aspects
Magotteaux solutions
Magotteaux solutions
Xcc - The advantages
Xcc - Practical aspects
Primary crushing
Secondary crushing
Clinker crushing

M

(
)
T
T
"

$
X

S
)
*
$
T
+
)
,
S
Mn

+,- .,-/ Cr

+0 +1/ Mn
2M340 'ith differential tempering

+ 4 5/ Cr

#ead -6 -1 &c

ody 57 4 0+ &c
imetal
2M4-58 2M4-08 2M4-78 2M4-18 2M4778 2M497

E:,: 2M4-7
Cast: +7/ Cr ; 7+ &c
Steel: ./ Cr 5+6 #



-

P
P
*
+
C

T
+
)
,

.

-

S
)
*
$
T
+
)
,

< Depending on 'orking parameters

a Metal Matri: Composite composed of ceramic alloyed to metal
de=eloped +66/ in4house and patented !y Magotteau:
applied to =ertical mill parts (rollers>ta!les*8 !lo' !ars ? hammers
X
/
i
n

Magotteau:@s latest de=elopment in composite materials
Patented technology: inserts to keep original 'ear profile
"pplied to cooler grates8 hammers8 cutter teethA
X
c
c

hammers 'ith inserts
different application fields
inserts keep original 'ear profile
limestone Hammer
(Cimpor Alhandra)
clinker Hammer
(Cimpor Loule)
0
+
1
1
"
#
"
,
T

H

M
M
"
#
S
2


H
)
W
%


hammers can !e re=ersi!le or not 4;
re=ersi!le: insert(s* on !oth sides
non4re=ersi!le: insert(s* on one side
reversible
non-reversible
0
+
1
1
"
#
"
,
T

H

M
M
"
#
S
2


H
)
W
%


main parameters to !e studied:
composition of ceramic coreB
manufacturing of ceramic partB
methodingB
!ase alloy of hammerB
profile of reinforcement >> 'ear profileB
production feasi!ility,
0
+
1
1
"
#
"
,
T

H

M
M
"
#
S
2


H
)
W
%


Crushing: general aspects
Magotteaux solutions
Xcc
Xcc

- The advantages
- The advantages
Xcc - Practical aspects
Primary crushing
Secondary crushing
Clinker crushing

X
c
c

0
3

,
T

(
"
S
+ncreased li4etime
o 5 to 1 times !etter than Manganese
o 5 to 1 times !etter than Mn C 'elding
o + to 0 times !etter than !imetal
#educed e44ect o4 red river
5etter /ear pro4ile 4or more e44ective crushing
o crushing output
o minor 'ear 4; finer granulometry at outlet
as compared to Mn hammers

X
c
c

0
3

,
T

(
"
S

Cement crusher output improvement 6MT7h82
"conomic analysis2
+ncreased MT7h
-8666h D +66 MT>h D +/ D +-E>MT F 9:;<<< =7y
0ecreased kWh7MT
-8666h D 06 kGh>MT D +/ D 6,60.E>kGh F >;?<< =7y
0ecreased kiln stop 64recuency @ duration8
58666 MT>day D . days D -E>MT F A<;<<< =7y
X
c
c

0
3

,
T

(
"
S

Crushing: general aspects
Magotteaux solutions
Xcc - The advantages
Xcc
Xcc

- Practical aspects
- Practical aspects
Primary crushing
Secondary crushing
Clinker crushing

X
c
c

P
#

C
T
+
C

*

0

position of inserts
and hence
orientation of
hammers@ working
side is indicated on
hammer itself as
well as on the
packaging...

... o prevent this!
Hammers in wrong
position
X
c
c

P
#

C
T
+
C

*

0

Crushing: general aspects
Magotteaux solutions
Xcc - The advantages
Xcc - Practical aspects
Primary crushing
Primary crushing
Secondary crushing
Secondary crushing
Clinker crushing
Clinker crushing

+, Primary crushing:
+8- to 0 D Mn hard faced
. to 0 D 30
M
., Secondary crushing:
5 D Mn hard faced
. to .,- D 30
M
5, Clinker crushing:
5 to 1 D Mn hard faced
+ to 0 D M
primar" secondar" clinker
C
#
$
S
H
+
,
(

S
T

(
"
S

Crushing: general aspects
Magotteaux solutions
Xcc - The advantages
Xcc - Practical aspects
Primary crushing
Primary crushing
Secondary crushing
Clinker crushing

C+MP)# *)$*" - P)#T$(*
F !imetal
P
#
+
M

#
'

C
#
$
S
H
+
,
(

PT+S - P)#T$(*
F 587 D ;H MnC'elding
P
#
+
M

#
'

C
#
$
S
H
+
,
(

H)*C+M *T&+#CH - 1#,C"
Controlled 2e!ruary 61
F . D ;H 2M30 (customer info*
P
#
+
M

#
'

C
#
$
S
H
+
,
(

M"SS"5) - "TH+)P+
2IS hammers +.-kg
Jnstalled March 61
Dismounted Kuly 61
07.8..7 MT
F .,- D ;H MnCGelding (>> 2M30*
P
#
+
M

#
'

C
#
$
S
H
+
,
(

#imetal
$cc
H)*C+M #)CH"1)#T - 1#,C"
Jnstalled "pril 61
Controlled Kune 6L
Dismounting scheduled 2e!ruary .6+6
P
#
+
M

#
'

C
#
$
S
H
+
,
(

5+CB TST - #)M,+
Set installed "pril 6L
Controlled May 6L
P
#
+
M

#
'

C
#
$
S
H
+
,
(

-
a
r
y

C
#
$
S
H
+
,
(

P
#
)
1
+
*
"
S
%ro&le improvement
with $cc

Crushing: general aspects
Magotteaux solutions
Xcc - The advantages
Xcc - Practical aspects
Primary crushing
Secondary crushing
Secondary crushing
Clinker crushing

3+CT SSS",(" - 1#,C"
Jnstalled "pril .+st8 .66L
30 turned May.-th8.66L
Control Kune 0th8 .66L
S
"
C
)
,
0

#
'

C
#
$
S
H
+
,
(

C)SM)S T)#* - SP+,
Change in hammer design
S
"
C
)
,
0

#
'

C
#
$
S
H
+
,
(

C)SM)S T)#* - SP+,
Change in hammer design
4; +,L to 5,L D
S
"
C
)
,
0

#
'

C
#
$
S
H
+
,
(
Strd + Strd . Strd 5 Strd 0 Dcc

,+C"M - +T*'
5 D ;H Mn C #ardfacing +1/ Cr
S
"
C
)
,
0

#
'

C
#
$
S
H
+
,
(

C)SM)S T)#* - SP+,
Jnstalled May 6L
Controlled Kune 6L
+,- to . D
S
"
C
)
,
0

#
'

C
#
$
S
H
+
,
(

S
"
C
)
,
0

#
'

C
#
$
S
H
+
,
(
C5# ,T)+,( C 5"*(+$M C D
nd
test
Jnstalled March 6L
Controlled May 6L
5 to 0 D ;H 30

S
"
C
)
,
0

#
'

C
#
$
S
H
+
,
(
H)*C+M - "C$0)#
Complete set
0,5 D ;H 30

S
"
C
)
,
0

#
'

C
#
$
S
H
+
,
(
CH"*M - P)*,0 C -st generation
Septem!er 69
Complete set F .06 D -6kg

S
"
C
)
,
0

#
'

C
#
$
S
H
+
,
(
CH"*M C P)*,0 C D
nd
generation
Jnstalled Kan 6L
Controlled Kune 6L

S)"+C)M - 5#B+*
Jnstalled mid Kan 6L
Dismounted end "pril 6L
.,- D Mn
S
"
C
)
,
0

#
'

C
#
$
S
H
+
,
(

D
n
d
a
r
y

C
#
$
S
H
+
,
(

P
#
)
1
+
*
"
S
Classic

Crushing: general aspects
Magotteaux solutions
Xcc - The advantages
Xcc - Practical aspects
Primary crushing
Secondary crushing
Clinker crushing

*1#(" S*,0 3+***$",( C SP+, - &+*, D
C>4 +. D ;H Mn C 'elding
20.
9
Kg.
18.
5
Kg.
20.
5
Kg.
'(
mont
hs
op) *n +
welding- ( months
#ottom) $cc - ,-
months
C
*
+
,
&
"
#

C
#
$
S
H
+
,
(

T$0"* 3"($+, 5)E) - SP+,
Jnstalled Kune 67
&emo=ed "pril 61
Produced: +80118666 MT
1 D ;H Mn .,- D ;H imetal
.ew
hamme
r
C
*
+
,
&
"
#

C
#
$
S
H
+
,
(

#imetal
C+MP)# *H,0# - P)#T$(*
imetal: Jnstalled 2e!ruary 69 &emo=ed "ugust 69
Dcc: Jnstalled Septem!er 69 &emo=ed "pril 6L
0,- D ;H imetal
C
*
+
,
&
"
#

C
#
$
S
H
+
,
(

C
*
+
,
&
"
#

C
#
$
S
H
+
,
(
C)SM)S T)#* - SP+,
Clinker hammers F 5 D +- pcs D --kg>pc
Pre=ious life F 7 months
Dcc: Jnstalled Kune 67 &emo=ed May 61
C>4 0 D

C
*
+
,
&
"
#

C
#
$
S
H
+
,
(

P
#
)
1
+
*
"
S
#imetal /
months
,,
months

C
*
+
,
&
"
#

C
#
$
S
H
+
,
(

P
#
)
1
+
*
"
S
Classic
,'
months

Thanks 4or your attention2
ll Fuestions are /elcome2