ROZI BINTI KAMSI JKM PSAS OBJECTIVES 1. IDENTIFY THE FUNCTION OF COMPONENTS: 1.1 SWITCH 1.2 RELAY 1.3 SOLENOID VALVE 1.4 TIMER
2. DESIGN ELECTROPNEUMATIC CIRCUIT USING A CYLINDER.
ROZI BINTI KAMSI JKM PSAS INTRODUCTION Both pneumatic & electro pneumatic controllers have a pneumatic power section. In a pneumatic control, pneumatic components are used, that is various types of valves, sequencers, air barriers, etc. In an electro-pneumatic control the signal control section is made up of electrical components such as electrical input button, proximity switches, relays or PLC.
ROZI BINTI KAMSI JKM PSAS THE COMPONENTS SWITCH SOLENOID SOLENOID VALVE RELAY TIMER
ROZI BINTI KAMSI JKM PSAS SWITCH ROZI BINTI KAMSI JKM PSAS THE TYPES OF SWITCH PUSH BUTTON LIMIT PROXIMITY PRESSURE THERMAL LEVEL
ROZI BINTI KAMSI JKM PSAS SYMBOL OF SWITCH PUSH BUTTON AUXIL LIMIT SWITCH PROXIMITY SWITCH PRESSURE SWITCH N/O N/C JIC STANDARD IEC STANDARD N/O N/C ROZI BINTI KAMSI JKM PSAS SYMBOL OF SWITCH THERMAL SWITCH LEVEL SWITCH PB PB TS TS PB PB TS TS PUSH BUTTON TOGGLE SWITCH N/O N/C JIC STANDARD EIC STANDARD N/O N/C ROZI BINTI KAMSI JKM PSAS SOLENOID
Solenoids are the most common actuator components. The basic principle of operation is there is a moving ferrous core (a piston) that will move inside wire coil as shown in Figure . Normally the piston is held outside the coil by a spring. When a voltage is applied to the coil and current flows, the coil builds up a magnetic field that attracts the piston and pulls it into the center of the coil. The piston can be used to supply a linear force. Well known applications of these include pneumatic values and car door openers.
current off current on ROZI BINTI KAMSI JKM PSAS SOLENOID VALVE Single solenoid valve
Double solenoid valve (impulse) ROZI BINTI KAMSI JKM PSAS Symbol of solenoid
JIC STANDARD IEC STANDARD A+ A+ ROZI BINTI KAMSI JKM PSAS RELAY The two parts of a relay are both shown in this diagram. Electrical relays (Figure LC-2) have a control circuit and one or more sets of outputs.
The coil of the relay forms part of an electromagnet which activates a set of contacts.
Electrical current passing through the coil of the relay (the "control relay") closes one of these sets of contacts.
ROZI BINTI KAMSI JKM PSAS Symbol of relay There are two symbols of relay : 1. Coil 2. Contact COIL CONTACT NORMALLY OPEN NORMALLY CLOSED
JIC STANDARD IEC STANDARD ROZI BINTI KAMSI JKM PSAS TIMER TIMER is used to design semi automatic or fully automatic circuit. It can replace human control with setting the time required ROZI BINTI KAMSI JKM PSAS
LADDER DIAGRAM ROZI BINTI KAMSI JKM PSAS
S1
1Y1
S2
1Y2
PB1
Y1
PB2
Y2 JIC type JIC Joint international committee IEC type IEC International Electro technical Commission Rules for drawing ladder logic diagrams are summarized below:
1) Ladder diagrams are drawn vertically with inputs on the left and outputs on the right. 2) Each rung of the ladder has one (and only one) output. 3) An individual output device can appear on the ladder diagram only once. 4) An individual physical input device (limit switch, push-button, pressure switch, etc.) may be used as many times as necessary on the ladder diagram in both normally open and normally closed configurations. 5) Control relay coils are outputs and can appear on the ladder diagram only once. 6) Control relay contacts are inputs and may be used as many times as necessary on the ladder diagram in both normally open and normally closed configurations. ROZI BINTI KAMSI JKM PSAS DESIGN OF CIRCUIT CONTROL OF A CYLINDER MOTION A SINGLE ACTING CYLINDER A DOUBLE ACTING CYLINDER