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Mist Cooling Tower for Nitrogen

Plant
Pre-commissioning checks
Mist Cooling System (MCS)
MCS induces water to intensive
atomization.

The atomized particles rise to a
height of 5-6 meters above the
nozzles

MCS simulates nature and
temperature as low as wet bulb
temperature is achieved.



Mist Cooling Tower


Mist Cooling Tower Components


Isolation sluice valve
PVC branch pipe
Cast Iron Tee
SS308 eight way header
SS arms with mist creator nozzles
Strainers for suction pit
Inside MCS pond
Cooler water outlet
Centrigugal pumps with NRV ,sutction and dischrage valves
Suction pit
CW inlet/outlet lines with hook up valves
Jump over line
Hydraulic Balance Valve
Mist Cooling Tower Pre-
commissioning check points
Sr.
No
Job Description Dept Status
1. Pump No. 1 discharge line NRV
is to be provided.
MMD
Pending
2. Jump over line is to be
provided near hook up point.
MMD
Provided.
3. Dewatering system for pump
house is to be made ready.
MMD
To be made ready
4. The chemical and acid dosing
facility to be provided.
MMD
Line provided. Supports to
be done. Hook up to be
done.
5. Approach for pump suction,
discharge, air vent, hook up
and fresh water makeup valve
to be provided.
MMD
Pump Suction discharge
platform work in progress.
Air vents, fresh water
makeup yet to be provided.
Sr.
No
Job Description Dept Status
6. Air vents to be provided at the
highest point.
MMD
Yet to be provided
7. The Overflow line is to be
provided. The overflow drains
to be extended to NB CT drain
channel.
CMD
Work in progress. NB side
hook up to be done.
8. Nearby OWS pit to be covered. CMD
9. Open drain needs to be
cleaned and taken out mud
and other foreign material from
the open trench. Also area
cleaning and scrap removal to
be done.
CMD &
MMD
Cleaned. But still material to
be removed.
10. Front side steam lines to be
covered with brick walls and
closed with grates.
CMD
Mist Cooling Tower Pre-
commissioning check points
Sr.
No
Job Description Dept Status
11. Approach to suction pit to be
provided.
CMD &
MMD
Provided.
12. Pump starters control to be
provided outside the suction
pit.
EMD
13. Lightings to be provided for
operation pump and
monitoring level.
EMD
14. Sump level indicator, PG in
pump suction and discharge
side to be provided.
IMD
Yet to be provided.
15. Auto make up valve with
controller to be provided.
IMD
Work in progress.
Mist Cooling Tower Pre-
commissioning check points
Sr.
No
Job Description Dept Status
16. Pump trip and auto start logics
are to be provided for reliability
and smooth operation
IMD /
EMD
17. Manpower Operation and
Continuous chemical treatment
to be lined up.
OPR
In progress.
18. The load on nozzle is quite
high. To improve the reliability
one base frame to be
fabricated for individual nozzle
set and each spray nozzle are
to be clamped to the base
frame near to the nozzle
threaded portion.
MMD
To be provided after
discussing with vendor.
19. All the C.I. Tee are to firmly
supported to avoid vibration in
the pipelines.
MMD
GI clamps provided
Mist Cooling Tower Pre-
commissioning check points
Sr.
No
Job Description Dept Status
1. Drain channel found opened.
To be closed by providing
slabs/gratings.
CMD
2. All the three side approach to
be provided for fire tender.
CMD
3. The structural supports
columns are exposed in CT
side. Suitable protection
coating to be done.
CMD
4. The louver type cover sheets
are not matching in all four
corners. It leads to water loss.
CMD
5. Safety shower/eye washer to
be provided at site.
CMD
Mist Cooling Tower Pre-
commissioning check points
Sr.
No
Job Description Dept Status
6. The space between suction
strainer and floor is very low. It
is very difficult to remove
suction strainer for
maintenance.
MMD
7. Suction valves are fouling with
discharge pipe lines. It is very
difficult to operate and do
maintenance of suction valves.
MMD
8. Double isolation valve to be
provided for fresh water line to
sump make up. At present one
isolation valve given only.
MMD
9. Mono rail is to be provided for
pumps and motor
maintenance.
MMD
Mist Cooling Tower Pre-
commissioning check points
Sr.
No
Job Description Dept Status
10. E-side (LHS) of mist cooling tower
area pipe obstructed the pathway
towards Rd. 12 ,approach step
ladder to be provided at site
MMD
11. Guiding for pump suction and
discharge line are provided are in
protruded condition may somebody
hurt with this during operation of
pump, make the edges blunt edges.
MMD
12. Pump pressure, water temperatures,
pump and discharge valve indication
are to be given in separate control
room for remote monitoring.
IMD
13. Online Chlorine gas detector needs
to be installed at site.
IMD
Mist Cooling Tower Pre-
commissioning check points
Sr.
No
Job Description Dept Status
14. Online HC gas detector not observed
at site needs to be installed at site.
IMD
15. Lightings to be done pumps and
back side.
EMD
16. Electrical cables are laying in a
haphazard manner and also no Fire
resistance.
EMD
Cables dressing up but
fire resistance paint not
provided
17. Nearby area MCP to be provided for
tacking any emergency
EMD
18. Fire extinguishers to be provided
after commissioning of Mist cooling
tower area.
F&S
Mist Cooling Tower Pre-
commissioning check points
Sr.
No
Job Description Dept Status
19. Online and remote pH indicators to
be provided.
IMD
20. Operator cabin to be provided. CMD
21. OWS beside C/W pump area to be
sealed and area to be demarked for
easy identification
CMD
Mist Cooling Tower Pre-
commissioning check points
POINTS DURING SITE VISIT AT
HEAVY WATER PLANT
Sr.
No
Job Description Dep
t
Status
1. The load on nozzle is quite high. To
improve the reliability one base
frame to be fabricated for individual
nozzle set and each spray nozzle are
to be clamped to the base frame
near to the nozzle threaded portion.
MMD
To be provided after
discussing with vendor.

2. All the C.I. Tee are to firmly
supported to avoid vibration in the
pipelines.

MMD
Clamp provided
3. The algae formation is high and
advance cooling water treatment is
required.

CMD
Job is in progress
COMMISSIONING ACTIVITES TO
BE DONE
Sr.
No
.
Activity Requirements Status
1. Flushing of CW inlet and outlet
lines
2. Flushing of CW distribution lines
and sump
3. Dewatering after flushing Dewatering pump
is required to
remove first dirty
water
4. Sump filling by fresh water
5. Centrifugal pumps trial
6. Chemical dosing lines flushing

7. Pump starting and spray nozzle
trial by jump over line.
Pump no 2 suction no NRV
Jump over line
Centrifugal pumps
Centrifugal pumps
Chlorine line
De-watering pump for Pump suction
pit
De-watering pit
provided. Pump is to
be provided before
commissioning
De-watering pump for Pump suction
pit
Highest point is
hook up point. For
smooth change over
and initial filling
vent is to be given
in highest point
Open drain channel
Steam lines
Approach and platform
Approach for pumps provided vent
valves extension in progress
Approach to Hook up valves
Approach to Hook up valves
Approach to Make up Valve
Approach and platform
Pipeline supports
Pipeline supports
Pipeline supports
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