PIPE HELICAL HEAT EXCHANGER Guided By : AJAI M ASST.PROFESSOR Dept. of ME MCET
Presented By : JISHNU GOPAL S7 ME Roll No : 4221 MCET
INTRODUCTION Helically coiled tubes are superior to straight tubes Development of secondary flows due to centrifugal force enhance the heat transfer Two major boundary conditions: constant wall temperature and constant heat flux The outer wall of the annulus will be insulated Poor circulation of fluid could be avoided using a double pipe configuration The temperature of the inner wall of the annulus will be dictated partly by the fluid temperature in the inner tube
OBJECTIVE Design, build and instrument two double-pipe helical heat exchangers The difference between the two being the size of the inner tube Experimentally evaluate the heat transfer characteristics of a double- pipe helical heat exchanger for both parallel flow and counter flow configurations Compare the experimental results MATERIALS AND METHODS Heat exchanger Constructed from copper tubing Outer tube of heat exchanger had an outer dia of 15.9mm Wall thickness of 0.8mm Inner tube had an outer dia of either 9.5mm or 6.4mm Each coil had a radius of curvature of 235.9mm
EXPERIMENTAL APPARATUS Cold tap water is used for the fluid flowing in the annulus A large reservoir and a submersible pump was used to flow to the annulus Flow was controlled by a flow meter with an attached metering valve Hot water for the inner tube was set at 60 degree Celsius
EXPERIMENTAL APPARAUS(CONTINUED) Flow rate of inner tube was controlled by an identical flow meter and metering valve Flexible PVC tubing was used for all connections Type k thermocouples are used to measure the inlet and outlet temperatures for both fluid Temperature data was recorded using a data acquisition connected to a computer
EXPERIMENTAL PROCEDURE Flow rate in the annulus and in the inner tube were varied Following five levels were used: 100, 300, 500, 700, 900cm cube /min These were done for both coils and in parallel flow and counter flow configurations Three replicates were done for every combination of flow rate , coil size and configuration
CALCULATION OF HEAT TRANSFER COEFFICIENTS Overall heat transfer coefficient was calculated from the temperature data Heat transfer coefficients for the annulus and for the inner tube were calculated using traditional Wilson plots Method was chosen to avoid the disturbance of flow patterns and heat transfer while attempting to measure wall temperatures Generated by calculating overall heat transfer coefficients where on fluid kept constant and other varied Flow in the inner tube was kept constant and the flow in the annulus was varied for the five different flow rates.
CALCULATION OF HEAT TRANSFER COEFFICIENTS
Uo = Overall heat transfer coefficient Q = Heat transfer rate Ao = Surface area LMTD = Log mean temperature difference RESULTS AND DISCUSSION CONCLUSION Little difference between the overall heat transfer coefficients for the parallel flow and counter flow configurations. Heat transfer rates were much higher in the counter flow configuration due to the larger average temperature difference between the two fluids. Nussult number in the annulus was compared to the numerical work.