AND REDESIGN 2.5.1 Mix design 2.5.2 Mix re-design 2.5.3 Self-Compacting Concrete Concrete Batching Plants Moisture control in aggregates Normal Distribution mean = failure level + z standard deviation. A table of z (or n) values for various values of percentage failures (table 1.10.1 in section 1.10 of the notes)
Percentage failure permitted
z value
16
1.00
10
1.28
5
1.64
2.5
1.96
2
2.05
1
2.33
Figure 3 Table 2 Approximate compressive strengths (Mpa) of concrete mixes made with a free w/c ratio of 0.5
Age (days)
Type of Cement
Type of Coarse Aggregate
3
7
28
90
Ordinary Portland (OPC) or Sulphate Resisting (SRPC) EN Class 42.5
Uncrushed
22
30
42
49
Crushed
27
36
49
56
Rapid Hardening (RHPC) EN Class 52.5
Uncrushed
29
37
48
54
Crushed
34
43
55
61
Table 2 Figure 4 Table 3 Table 3 Approx water contents (kg/m 3 ) required to give workability
Self Compacting Concrete 1. Why change to SCC? 2. Mix Design 3. Testing Why change to SCC? Lower labour cost (no vibration needed) Better finish Faster placing No risk of white-finger Less noise Can be placed with congested reinforcement. Self Compacting Concrete 1. Why change to SCC? 2. Mix Design 3. Testing Principles of mix design for SCC Design the concrete mix to achieve the required strength and a slump of 100mm. If the cement content is less than 500kg/m 3 , add PFA so that: The total cementitious (cement + PFA) is 500kg/m 3
The equivalent cement content (= Cement + 0.3 PFA) is the same as the cement content from the original mix design. Check that the PFA is less than 40% of the total cementitious content. If it is more than 40% some of it will not react, so it will not contribute to the strength. Add superplasticiser and VMA in the amounts specified by the manufacturers. Proportioning the admixtures Add a superplasticiser to get the flow Add a VMA to prevent segregation Use the manufacturers data on W drive Note that some VMAs are used in very small quantities. Self Compacting Concrete 1. Why change to SCC? 2. Mix Design 3. Testing Test Methods Slump Flow V Funnel L box