Meaning and Definition The costing method applicable where goods or services result from a sequence of continuous or repetitive operations or processes, costs are averaged over the units produced during the year. Applicable where the production moves from one process or department to the next until its final completion and there is a continuous mass production of identical units through a series of processing operations.
10/2/2014 2 Chandrakant@SOM,KIIT University Illustrating Process Costing Direct Materials, Direct Labor Indirect Manufacturing Costs Department A Department B Finished Goods Cost of Goods Sold 10/2/2014 3 Chandrakant@SOM,KIIT University Applicability of Process Costing Chemical Industries e.g., pharmaceutical, paint, soap, etc) Steel Industries, Cement Industries Rubber Industries Distilleries Dairy, food processing Confectioneries Paper, Oil refineries, Textile weaving etc 10/2/2014 4 Chandrakant@SOM,KIIT University Five Steps in Process Costing Step 1: Summarize the flow of physical units of output. Step 2: Compute unit costs taking into consideration both direct and indirect cost. Step 3: Adjust for Normal Loss, then compare with Actual Loss Step 4: Assign total costs to units completed and transferred To next process. Value Abnormal Loss @ cost of good units. 10/2/2014 5 Chandrakant@SOM,KIIT University Process losses and wastages Normal Loss: That amount of loss which cannot be avoided due to the inherent quality of goods or due to evaporation or chemical reaction in the process. Such loss may recover some scrap value, rest amount will be recovered through the good units sold. Otherwise, cost of normal loss should be borne by the good production.
10/2/2014 6 Chandrakant@SOM,KIIT University Abnormal Loss This type of loss occurs due to the carelessness, machine breakdown, accident, or use of defective materials. Such loss can not be charged to the customers, it is to be born be the manufacturer. This is over and above the normal loss. These are not included in the process costs but are removed from the appropriate process account and reported separately as an abnormal loss.
10/2/2014 7 Chandrakant@SOM,KIIT University Treatment of abnormal loss: Cost per unit of abnormal loss = Total cost Value of normal loss Units introduced Normal loss units 10/2/2014 8 Chandrakant@SOM,KIIT University Abnormal Gain or Effectiveness When the work is done at an accepted norm then there will be a certain rate of normal loss and there will be expected production, but some time it may happen that the actual production will be more than the expected (normal) production. Such gain in output is termed as Abnormal gain. 10/2/2014 9 Chandrakant@SOM,KIIT University Treatment of abnormal gain The calculation of abnormal gain is done in the same way as in the case of abnormal loss, i.e., Total cost normal loss realisation Total units units of normal loss 10/2/2014 10 Chandrakant@SOM,KIIT University