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The document discusses bio-filter technology as a decentralized wastewater treatment solution. A bio-filter uses a bed of organic material like earthworms and microbes to break down solid waste and convert it to carbon dioxide, water, and nutrients. It provides an affordable and effective alternative to centralized sewage treatment plants by treating wastewater locally at smaller scales. Bio-filters can treat wastewater from industries like dairies efficiently and help reuse water for irrigation while reducing costs, land usage, and environmental impacts compared to other treatment methods.
Исходное описание:
Biofilter is green technology can be used to treat industrial waste water and sewage water. It is low cost, no odor, minimum maintenance process. The water can be reused for non potable purpose.
The document discusses bio-filter technology as a decentralized wastewater treatment solution. A bio-filter uses a bed of organic material like earthworms and microbes to break down solid waste and convert it to carbon dioxide, water, and nutrients. It provides an affordable and effective alternative to centralized sewage treatment plants by treating wastewater locally at smaller scales. Bio-filters can treat wastewater from industries like dairies efficiently and help reuse water for irrigation while reducing costs, land usage, and environmental impacts compared to other treatment methods.
The document discusses bio-filter technology as a decentralized wastewater treatment solution. A bio-filter uses a bed of organic material like earthworms and microbes to break down solid waste and convert it to carbon dioxide, water, and nutrients. It provides an affordable and effective alternative to centralized sewage treatment plants by treating wastewater locally at smaller scales. Bio-filters can treat wastewater from industries like dairies efficiently and help reuse water for irrigation while reducing costs, land usage, and environmental impacts compared to other treatment methods.
GREEN TECHNOLOGY to sustain Environment The Nation Faces Two Severe Problems
a) Water Scarcity b) Sewage / Waste Water Disposal A) Water Scarcity Challenge:
1. 70% of India would be water stressed by 2020.
2. The Water availability will be highly skewed.
3. The urban need of water is increasing , need to transfer from long distance, availability will also be limited / costly.
Background GREEN TECHNOLOGY to sustain Environment B) Sewage/Waste Water Disposal Challenge:
Government report on Urban and Industrial Water Supply and Sanitation for Five year plan (2012-17) highlights the following points about waste water in India :
1. No Indian city is in position to boast of complete sewerage system which can keep up with sanitation and pollution challenge.
2. If sewerage systems are not comprehensive-spread across the city to collect, convey and intercept waste of all- than the pollution will not be under control.
3. Waste water treatment is important not only for controlling pollution but recycle & reuse will be important.
4. Waste water is not only limited to industries, urban centers, town but the problem is emerging in small towns & villages.
Background GREEN TECHNOLOGY to sustain Environment 1. Industrial Waste Water Treatment is:
1. Very specific to type of waste water 2. Highly cost intensive and 3. Not able to meet the standard norms.
2. The sewage treatment system are:
1. Capital intensive ( Rs. 1.0 Cr. to 3.0 Cr. /MLD & still costly for smaller capacities less than 25 MLD) 2. High on operating & maintenance cost 3. Not able to treat at desired efficiency & quality. (As per CSE report currently most of the cities do not have STPs and wherever installed, not working to the desired level)
Current Situation GREEN TECHNOLOGY to sustain Environment Decentralized wastewater Treatment can be smart alternative for considering new systems or modifying, replacing, or expanding existing waste water systems.
Advantages of Decentralized STP:
1. Can be stand alone arrangements for many parts/wards of the city or scattered settlements 2. Easy to handle, operate and maintain 3. Better public participation and acceptance 4. Cost saving in sewage collection piping and in transportation as well as treated water transportations. (Treated water can be reused locally for landscapes / trees / washing and for flushing) 5. Better adoption to local contexts and needs 6. Cost- effective and efficient 7. Needing smaller areas for treatment 8. Chances of failure almost nil 9. Can replace septic tanks
Decentralized Treatment Systems GREEN TECHNOLOGY to sustain Environment Biofilter is a bed of organic material which supports worms (microbes) that break down solid and convert to carbon dioxide , water and nutrients. Biofiltration is a complex biological system, which combines physical, chemical, micro-biological mechanisms involving consortia of microorganisms & earthworms to remove organic load and impurities from wastewater. A combination of specific media provides higher porosity and specific surface area, and this micro-porous structure together with worm cast surface, greatly facilitates COD/BOD reduction. It was observed that a highly diverse community of ammonia-oxidizing bacteria presence in the system. which play a major role in removing NH3-N and nitrogen conversion.
GREEN TECHNOLOGY to sustain Environment What Is Bio-Filter?
Concept GREEN TECHNOLOGY to sustain Environment Earthworms act as media to hosts millions of microbes which helps in fast decomposition organic matters in sewage /industrial waste water . "Worm-casts have strong adsorptive power and are able to remove organic impurities from the waste water by biological degradation and oxy-gen supply by natural aeration to the treatment system. The treatment is Aerobic. During this process, the important plant nutrients such as nitrogen, potassium, phosphorus and calcium present in the feed material are converted through microbial action into Bio- nutritional" products that are much more soluble and bio-available to the plants. Higher removal efficiency of a Bio-Filter is caused by the natural habit of earthworms to dig galleries, which favors oxygen diffusion and wastewater percolation, avoiding clogging of the filter bed. Treatment is quick it takes only few minutes for the water to pass through the biofilter. The treated water is almost Disinfected during the process.
Biofilter Process GREEN TECHNOLOGY to sustain Environment
Biofilter for Dairy Waste Water GREEN TECHNOLOGY to sustain Environment Waste Water is generated in milk processing unit mostly in pasteurization, homogenization of fluid milk and production of dairy products such as butter, cheese, milk powder etc.. In CIP (Clean in place) process, Caustic Solution, Phosphoric acid/ Nitric acid, Sodium hypo-chlorite are used which is eventually become a part of waste water. Cleaning of dairy processing plants generate waste water contain detergent, sanitizers, base, salts and organic matter. The characteristics of waste water changes season to season and products to products frequently. Dairy waste contain organic matter like fat, proteins and carbohydrates and nutrients mainly nitrogen phosphorous. It contain high BOD, COD, Turbidity and high TDS.
Distribution of water for reuse in Agriculture / Landscapes /Urban forestry In aqua culture environment nitrogen is of primary concern as a component of waste product generated by rearing fish.
The source of nitrogen waste urea , uric acid, and amino acid excreted by the fish , organic debris from dead and dying organisms , uneaten feed and feces and nitrogen gas from the atmosphere.
Fish expel various nitrogenous waste products through 1.Gill Diffusion, 2.Gill Cation Exchange ,3.Urine and Feces
Biofilter remove toxicity of ammonia by nitrification process
Biofilter for Fisheries Waste Water Ammonia Oxidation Nitrite Oxidation Nitrate GREEN TECHNOLOGY to sustain Environment
1. It reduces the cost of collection / transportation / treatment / re-use of water & can be marketed. 2. No Odor / No Sludge Formation / Hygienic process acceptability of local people for sight of the plant is very high. 3. Low operating and maintenance costs. 4. Minimum energy input. 5. It can be tailored made for each situation / land availability. 6. Able to meet pollution norms for irrigation and additionally cost saving on artificial fertilizers. 7. Does not need highly skilled persons for monitoring.
Advantages
GREEN TECHNOLOGY to sustain Environment Conventional STP/ETP (Activated Sludge Process) Bio-filtration Technology
Comparative
GREEN TECHNOLOGY to sustain Environment Assessment Of Technology Options For Sewage Treatment Plant
Criteria Transchem - Biofilter ASP UASB+EA SBR MBBR MBR WSP Performance in Terms of Quality of Treated Sewage Potential of Meeting TSS,BOD and COD Discharge Standards ++++ +++ +++ ++++ ++++ ++++ ++ Potential of Total / Fecal Coliform Removal ++++ +++ +++ ++++ ++++ ++++ ++++ Potential of DO in Effluent
Impact of Effluent Discharge Potential of No Adverse Impact on Land, Surface Waters and Ground Water ++++ ++ ++ +++ +++ ++++ ++++ Low : + Medium : ++ High : +++ Very high : ++++ GREEN TECHNOLOGY to sustain Environment Assessment Of Technology Options For Sewage Treatment Plant
Criteria Transchem - Biofilter ASP UASB+EA SBR MBBR MBR WSP
Potential for Economically Viable Resource Generation Manure / Soil Conditioner
++++ ++ ++ ++ ++ + + Economically Viable Electricity Generation/Energy Recovery 0 + +++ + + + 0 Impact of STP Potential of No Adverse Impacts on Health of STP Staff/Locals ++++ ++ + +++ +++ +++ ++ Potential of No Adverse Impacts on Surrounding Building/Properties ++++ +++ ++ +++ +++ +++ ++++ Potential of Low Energy Requirement ++++ ++ ++ ++ ++ + ++++ Potential of Low Land Requirement +++ ++ ++ +++ +++ ++++ + Potential of Low Capital Cost and Recurring cost ++++ ++ ++ ++ ++ + ++++ Potential of Low Level of Skill in Operation and Maintenance ++++ +++ +++ +++ ++ + ++++ Low : + Medium : ++ High : +++ Very high : ++++ GREEN TECHNOLOGY to sustain Environment Cost Comparison for various Technologies for Sewage Treatment Plant
Sr No Assessment Parameter/Technology Transchem - Bio Filter ASP MBBR SBR UASB+E A MBR WSP 1
(I) Capital Cost Average Capital Cost (Secondary Treatment) + ++ ++ ++ ++ ++++ + 2
(II) Area Requirements
Average Area, m2/MLD Secondary Treatment + Secondary sludge handling 550 900 450 450 1000 450 6000 Low : + Medium : ++ High : +++ Very high : ++++ GREEN TECHNOLOGY to sustain Environment (III) Operating Cost ( per MLD) 1
Transchem- Bio Filter ASP MBBR SBR UASB+EA MBR WSP Cost Comparison for various Technologies for Sewage Treatment Plant
Low : + Medium : ++ High : +++ Very high : ++++ GREEN TECHNOLOGY to sustain Environment Inside view of 800 KLD STP (Bhavnagar) Comparison of Input and Output Water from Bhavnagar STP
BEFORE TREATMENT AFTER TREATMENT GREEN TECHNOLOGY to sustain Environment Parameters Before Treatment After Biofilter Treatment After R.O. Treatment Standard Norms for Land Irrigation pH 7.0-7.8 7.5-8.0 7.0 7.5 5.5-9.0 TDS (ppm) 1500-2000 1200-1800 < 200 2100 Turbidity (NTU) 40-100 <2.0 Nil COD (ppm) 200-400 50 - 80 < 20 100 BOD (ppm) 100-200 10 - 20 < 5 30 DO (ppm) Nil 3-4 Colour Dark Grey Pale Yellow Clear White Odour Strong Odourless Odourless Bio-Assay -- 100% survival of fish after 96 hours 90% Survival of Fish after 96 hours Fecal Coliforms (MPN/100ml) > 10 6 < 10 3 < 100
< 10 3 Average Results Obtained (Bhavnagar) GREEN TECHNOLOGY to sustain Environment Parameters Before Treatment After Treatment NH4 -N(ppm) 25-40 <1.0 NO3 (ppm) 10-20 >50 Total P (ppm) 4-8 1-2 Available P (ppm) 1-2 5-7 Potassium (ppm) 10-15 20-25 Nutrient Conversion In Treated Water (Bhavnagar) Considering the nutrient content in treated water as: Available Nitrogen 50 mg/l Available Phosphorous -- 7 mg/l & Available Potassium 25 mg / I
And assuming 800 KLD treated water availability , the nutrient availability would be: Nitrogen 40 Kgs/day i.e. 14000 Kgs/annum eq. to 28 Tons of Urea Phosphorous 5.6 Kgs/day i.e. 2000 Kgs/annum eq. to 4.0 Tons of DAP Potassium 20 Kgs/day i.e. 7000 Kgs/annum eq. to 12.0 Tons of Potash GREEN TECHNOLOGY to sustain Environment Modular Biofilter Plant Capacity of Plant : 10 KLD up to 30 KLD GREEN TECHNOLOGY to sustain Environment Sewage Treatment Plants Installed Sr. No Name & Location Kind of waste water Cap. In KLD Before Treatment Water Quality Treated Water Quality % COD Reduction 1 Excel Crop Care Ltd, Bhavnagar Sewage 800 BOD: 100-200 PPM COD: 200-400 PPM Turbidity: 40-100 NTU BOD: 10-20 PPM COD: 50-80 PPM Turbidity: <2 NTU 80.0 2 M/s Transpek Industry Ltd, Vadodara Sewage 50 BOD: 100-200 PPM COD: 200-400 PPM Turbidity: 40-100 NTU BOD: 10-20 PPM COD: 50-80 PPM Turbidity: <2 NTU 80.0 3 Agrocel, Kutch Sewage 25 BOD: 300-400 PPM COD: 500-800 PPM Turbidity: 200-250 NTU BOD:20-30 PPM COD: 80-100 PPM Turbidity: 10-15 NTU 87.5 4 Sam Fine O Chem, Rajkot Sewage 10 BOD: 100-200 PPM COD: 800-1200 PPM Turbidity: 200-250 NTU BOD: 18-20 PPM COD: 50-80 PPM Turbidity: <5 NTU More than 90.0 5 Gharda Institute of Technology, Chiplun Sewage 30 BOD: 300-400 PPM COD: 500-800 PPM Turbidity: 200-250 NTU BOD: 18-20 PPM COD: 50-80 PPM Turbidity: < 10 NTU More than 90.0
GREEN TECHNOLOGY to sustain Environment Industrial Treatment Plants Sr. No Name & Location Kind of waste water Cap. In KLD Before Treatment Water Quality Treated Water Quality % COD Reduct ion 1 M/s Baroda Dairy, Vadodara
BOD: 1000-1200 PPM COD: 1500-2000 PPM BOD: 50-100 PPM COD: 150-200 PPM 90.0 GREEN TECHNOLOGY to sustain Environment Industrial Treatment Plants Sr. No Name & Location Kind of waste water Cap. In KLD Before Treatment Water Quality Treated Water Quality % COD Reduction 1 M/s. Transpek, Vadodara Chemical waste water 75 BOD: 1000 PPM COD: 3500 PPM Turbidity: 200-250 NTU BOD: 50-100 PPM COD: 150-200 PPM Turbidity: < 5 NTU 94.2 2 M/s. Ajrakhpur Dyeing & Printing Units, Kutch Chemical & Natural dye 50 BOD: 100-150 PPM COD: 600-1500 PPM Turbidity:200-400 NTU BOD: <30 PPM COD: 75-150 PPM Turbidity:5-10 NTU 90 3 M/s. Vivekanand Rural Development Institute, Mandvi-Kutch Dyes printing 2 BOD: 600-700 PPM COD: 1500-2000 PPM Turbidity:>1000 NTU BOD: 15-30 PPM COD: 150-200 PPM Turbidity:5-10 NTU 90 4 M/s Dinesh Mills, Ankaleshwar Scouring Liquor from woolen Textile Onsite Trials BOD: 17500-18000 PPM COD: 20000-20500 PPM Turbidity: >1000 NTU BOD: 250 PPM COD: 400 PPM Turbidity: <10 NTU 95.6 5 M/s Phthalo colours, Vapi Dye Intermediate waste water Onsite Trials BOD: 2000 PPM COD: 6560 PPM Turbidity: 200-250 NTU BOD: 50-100 PPM COD: 150-200 PPM Turbidity: <5 NTU 96.9 GREEN TECHNOLOGY to sustain Environment Performance Letter from Baroda Dairy and Vimal Dairy GREEN TECHNOLOGY to sustain Environment Success on Industrial Waste Water
Our technology is successful in following industrial effluents :
Dairy Effluent Alcohol Distillery (Grain Based) Food Processing waste water Chemical processing waste water Dye Intermediate waste water Dye & printing units waste water Capsule Manufacturing units
GREEN TECHNOLOGY to sustain Environment Contact Details Contact Person:
Mr. Rajendra Shah (Business Head) Mobile: +91 9558812967 Email: biofilterdivn@gmail.com
GREEN TECHNOLOGY to sustain Environment Technical Advisors
Dr. Rajiv K Sinha (Technical Advisor) Senior Associate Professor (Environmental Engineering), Griffith University (Nathan Campus) Brisbane, QLD-4111, Australia.
GREEN TECHNOLOGY to sustain Environment J udiciously Use the 5 P's (Petrol, Power, Paper, Plastic & Potable Water)
Embrace the 5 R's Rule (Refuse, Reduce, Reuse, Recycle & Be Responsible) everyday in Life about WASTE. THANK YOU
Transchem Agritech Ltd. B/10,Sahjanand Kutir Udhyog, Mujmahuda, Vadodara 390020,Gujarat, India Tel.: 91-265-6542247 GREEN TECHNOLOGY to sustain Environment Biochemical oxygen demand (BOD), with an average ranging from 0.8 to 2.5 kilograms per metric ton (kg/t) of milk in the untreated effluent. (800 to 2500 PPM) Chemical oxygen demand (COD), which is normally about 1.5 times the BOD level (1200 to 3750 PPM) Total suspended solids (TSS), at 1001,000 milligrams per liter (mg/l) Total dissolved solids (TDS): phosphorus (10100 mg/l), and nitrogen (about 6% of the BOD level (48 to 150 PPM)) Cream, butter, cheese, and whey production are major sources of BOD in wastewater. The waste load equivalents of specific milk constituents are: 1 kg of milk fat = 3 kg COD; 1 kg of lactose = 1.13 kg COD; and 1 kg protein = 1.36 kg COD.
SR No Constituent Cheese Plant Milk Receiving and Pesturisation Section Cassine Plant Butter and Ghee Section Pooled Dairy Effluent 1 Total Solids 2250 3620 650 3400 650 2 Colour White White Clear Brown White 3 Chlorides 100 95 70 100 115 4
The earth worms are versatile waste eaters and decomposers and can ingest and remove several organic substance form the waste water which otherwise cannot be oxidized by microbes and thus bring down the COD values significantly. Earthworms secrete enzymes that help in degradation of several other chemicals which can not be decomposed by microbes.
The worms secrete enzymes, proteases, lipases, amylases, cellulases and chitinases in their