FORMALIN

PLANT
TRAINING
NSE POLYMER SDN BHD
 FORMALIN PROCESS FLOW
PRE HEAT
SYSTEM
WATER WARMING
REFILL

FORMALIN
FORMALIN
PLANT
PLANT

SYSTEM TAIL GAS

SHUTDOWN CIRCULATION

IGNITION
OF TAIL
GAS
BOILER
 HOT WATER TANK
0.2
MPa

SOFT SOFT HOT

WATER WATER WATER
TANK PUMP TANK

STEAM DOME
0.6
MPa

HOT HOT CONTROL

STEAM
WATER WATER VALVE (LIC
DOME
TANK PUMP 802)
 ABSORPTION TOWER #2

SOFT GLASS
GLASS
SOFT SOFT
SOFT ABSORPTIO
ABSORPTIO
WATER TUBE
TUBE
WATER WATER
WATER LEVEL NNTOWER
TOWER#2
#2
TANK
TANK PUMP LEVEL
PUMP
 ABSORPTION TOWER #2 TO TOWER #1

TOWER #2 CONTRO
ABSORPTIO
CIRCULATIO L VALVE
N TOWER #2
N PUMP (LIC
804)

ABSORPTIO GLASS TUBE

N TOWER #1 LEVEL
 ABSORPTION TOWER #2 CIRCULATION

TOWER
TOWER#2
#2 HEAT
HEAT
ABSORPTIO
ABSORPTIO ABSORPTIO
ABSORPTIO
CIRCULATIO
CIRCULATIO EXCHANGER
EXCHANGER
NNTOWER
TOWER#2
#2 NNTOWER
TOWER#2
#2
NNPUMP
PUMP #2
#2

ABSORPTION TOWER #3 CIRCULATION

TOWER #3 HEAT
ABSORPTIO ABSORPTIO
CIRCULATIO EXCHANGER
N TOWER #3 N TOWER #3
N PUMP #3
 ABSORPTION TOWER #1 CIRCULATION

ABSORPTIO TOWER #1 HEAT ABSORPTIO

N TOWER #1 CIRCULATIO EXCHANGER N TOWER #1
N PUMP #1
 PRE HEAT SYSTEM
STEAM STEAM STEAM STEAM
BOILER HEADER DOME DISTRIBUTOR FILTER

METHANOL
STEAM
JACKET

AIR ROOT AIR MULTI FLAME CALCAR

MIXER ARRESTOR (silver + copper)
BLOWER HEATER VESSEL
FILTER temp @ 100°C
METHANOL PUMPING INTO
REBOILER
METHAN METHAN GLASS
OL OL IN TUBE
STORAGE FEED LEVEL
TANK PUMP

METHAN
OL
FILTER

EVAPORATO CONTROL
REBOILER VALVE
R PAN
(LIC 801)
 IGNITOR COMBUSTION
STEAM STEAM STEAM STEAM
BOILER HEADER DOME DISTRIBUTOR FILTER

FLAME IGNITOR
AIR ROOT AIR MULTI
MIXER ARRESTOR START
BLOWER HEATER VESSEL
(air flow (temp > (temp > FILTER
1000M³/h) 70°C) 80°C) (temp >
FT803 TE821 TE834 80°C)
TE822
CALCAR
EVAPORATOR
(temp @ 300 -
PAN
350°C)
REBOILER

METHANOL METHANOL IGNITOR

FILTER TANK STOP
 PRODUCTION RUNNING
AIR ROOT AIR MULTI FLAME CALCAR
MIXER ARRESTOR (silver + copper)
BLOWER HEATER VESSEL
FILTER temp @ 650°C

HUMIDITY ABSORPTION ABSORPTION

SEPARATOR TOWER #2 & 3 TOWER #1

OPEN
FORMALIN
AIR
TANK
 STEAM STEAM STEAM STEAM
BOILER
HEADER DOME DISTRIBUTOR FILTER

AIR ROOT AIR MULTI FLAME CALCAR

MIXER ARRESTOR (silver + copper)
BLOWER HEATER VESSEL
FILTER temp @ 650°C

TAIL GAS OFF GAS HUMIDITY ABSORPTION ABSORPTION

HEATER BLOWER SEPARATOR TOWER #2 & 3 TOWER #1

EVAPORATOR
PAN ABSORBING
BARREL FORMALIN
REBOILER TANK

METHANOL TAIL GAS

METHANOL
FILTER BOILER
TANK
 PLANT SHUTDOWN
OFF GAS AIR ROOT
HUMIDITY TAIL GAS
ROOT FAN
SEPARATOR HEATER
BLOWER BLOWER

STEAM STEAM
DOME HEADER REBOILER

PLANT
STEAM EVAPORATOR
SHUTDOWN
PLANT
DISTRIBUTOR PAN
SHUTDOWN

METHANOL
STEAM
AIR HEATER CALCAR STEAM
FILTER
JACKET