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DCS TRAINING
V. K. VYAS
CENTUM CS 3000 R3

FUNDAMENTAL COURSE
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INTRODUCTION TO PROCESS CONTROL
Steam
E/P
Set Point
Process Variable (PV)
Manipulated
Variable
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BASIC CONTROL LOOP
Time Lag
E/P
Set Point
Output (Manipulated Value)
Input
(Measured or Process Value)
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Process Control Functions
Feed back Control
Control that acts to correct the
process variable to agree with the
target value by comparing both
Feed Forward Control
Control that takes a
corrective action by
measuring the disturbances
and directly driving the valve
before it affects the process.
Sequential Control
Control that successively
advances each control step in
accordance with the pre-
determined sequence.

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Process Control Systems


Analog Control System
Digital Control System
Direct Digital Control System
Distributed Control System
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Analog Control System


Control device that makes a control
computation with analog signals.
Sequence control is not available
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Digital Control System


Control device that makes control
computation with digital values using a
processor. Feedback, Feed forward and
sequential control is possible
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Digital Control System
A / D
D / A
E/P
Data
Conversion
Input
Unit
Output
Unit
Arithmetic
unit
Control
Unit
Memory
Unit
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DCS Requirement
ENGINEER / OPERATION
STAION
FIELD CONTROL
STATION
VL - NET
No of HIS depends on
. No of operators
. No of screens reqrd during s/u
& s/d
. Operation grouping
No of FCS depends on
. No of In/Out Count
. In/Out segregation based on plant
. FCS CPU Load
. FCS hardware capabilities
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Components of CS3000 R3
Field Bus
VL-Net
Ethernet
HIS
ENG
FCS
SCS
ProSafe Com
CGM
Bus Converter
EXAOPC Server
Plant Resource Manager
EXAQUANTUM Server
Field Bus Devises
Hardware Components Communication Components
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Components of CS3000 R3 System
V-net
CGW
SCS FCS
PLC
Field Bus Devices
V-net of Other Domain
BCV
Prosafe Com HIS ENG PRM EXAOPC
Ethernet
Ethernet
Supervisory Comp
ESD
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Hardware Components of CS3000 R3
Human Interface Station (HIS)
Acquires process variables, events & alarms from FCS
Sends set point & output to FCS
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Hardware Components of CS3000 R3
Type of HIS
Desktop Type
Enclosed Display Style consol
Open display style consol
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Operator Console (LPCKIT)
Touch Screen 2 stacked 21 panels
Connected to display output of a PC
Fan status and internal temp monitor
Interface
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Operator Key Board
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Types of Operation and Monitoring Windows
System Windows
Windows built into the system are called System Window
Examples : Faceplate, Tuning Window,
System Message Windows etc.
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User-defined Windows
Graphic Windows
Control Windows
Overview Windows
Trend Windows
The Operation and monitoring windows whose display
content can be defined as desired by the user at system
generation are called user defined
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User Login
Types of Users

OFF USER ON USER ENG USER
TEST USER
Created when system is loaded
Created when Test
Function is loaded
`
Number of Users 200
Number of User Groups
50
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Face Plate
Parts of Instrument Face Plate
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Face Plate contd..
Operations performed with Instrument Face Plates
SV & MV Change
Block Mode Change
Increase / Decrease Data (SV & MV)
Data Entry
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Data Entry
Method -1
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Data Entry
Method -2
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Tag Properties
Importance Level
Important Tags
General Tags Auxiliary Tag
Reconfirmation reqd No Reconfirmation reqd
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Tag Properties
Security Level
Level - 1
Level - 8
Lowest
Highest
Alarm Handling (Priority) Level
High priority
Medium Priority
Low Priority
Logging
Locked type with repeat warning
Locked type
Non - Locked type
Self Acknowledge
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Questions
What are Function Keys and its functions
Function Keys are one touch programmable keys to call
windows on screen
What are the three types of Model Select Keys and its privilege ?
ON, OFF and ENG
What are the difference between buzzer rest key and Alarm Confirmation
Key ?
Buzzer reset key stops buzzer sound when alarm occurs and
alarm confirmation key acknowledges alarm.
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Questions
What is the additional user name created when the Virtual Test Function
is started ?
Test User
What is the default user name that the system logs in when the Operation
and Monitoring function starts ?
OFF user
What is an operation mark and its use ?
Textual comment on face plate
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Questions
What are the three tag priority levels and what does
Its shape indicate ?
Important, General & Auxillary
What is the difference between Lock type and Non-lock Type of alarms ?
Lock type Until the operator performs
acknowledgement
operation flashing continues even after the
alarm status
Return to normal.
Non-lock type Without any
acknowledgement operation
Flashing stops when alarm status returns
to normal
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Questions
What are the three basic modes of a PID controller ?
AUTO, MANUAL, CASCADE.
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DCS CS 3000 Training