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ACS 600 MultiDrive with

AC80

ABB Industry / T Heikkil / 17.09.98 / AC80NE1.PPT


Page 1
10/26/97 12:43 PM

AC80

Drive Specific Advant Controller


AC 80 is a new generation application controller,
that has been developed especially for ABB Drives
connections. It is an optional application controller used
together with ABB Drives.
AC 80 has very fast communication channel (DriveBus)
to the Drives itself giving high efficiency and excellent
speed-control accuracy possibilities.

AC 80 + optional I/O modules

AC 80 has versatile I/O possibilities offering both


drive specific and/or process specific features.
Simple user-interface with flexible optional other features
gives optimized solution.

Good performance improves customer process control.

ABB Industry / T Heikkil / 17.09.98 / AC80NE1.PPT


Page 2
10/26/97 12:43 PM

AC80

Drive Specific Advant Controller


Background of the design
Requirements and experience
BU METAL
BU Pulp & Paper
BU Cranes
BU Marine

Application
Controller
APC2

Drive specific functions


- experience
- know how
- software
Drive specific hardware
- I/O module
Open interface
- Fieldbus adapters
DDCS optic link
Drive Ware common tools
Man machine interface

AC70

AC110

Programming method and tool


Operating system
Process I/O handling functions
AF100 bus
S800 I/O
Board manufacturing

Drive specific Advant Controller


with capability to handle also process I/O functionality

ABB Industry / T Heikkil / 17.09.98 / AC80NE1.PPT


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10/26/97 12:43 PM

AC80

Drive Specific Advant Controller


Main structure of ACS600 MultiDrive

Drive Section(s)

Supply Section

Control Section(s)

Advant Fieldbus 100

Inverter
module

DCU

1L
1242 rpm
I
SPEED
1242 rpm
CURRENT 76 A
TORQUE
86 %

I/O

Inverter
module

DCU

1L
1242 rpm
I
SPEED
1242 rpm
CURRENT 76 A
TORQUE
86 %

I/O

Inverter
module

DCU

1L
1242 rpm
I
SPEED
1242 rpm
CURRENT 76 A
TORQUE
86 %

I/O

I/O

Diode
or
Thyristor
supply
module

DCU

1L
1242 rpm
I
SPEED
1242 rpm
CURRENT 76 A
TORQUE
86 %

Inverter
module

24 VDC
~
=

AC

Drive Ware

ABB Industry / T Heikkil / 17.09.98 / AC80NE1.PPT


Page 4
10/26/97 12:43 PM

AC80

Drive Specific Advant Controller


Advant Fieldbus 100

Tools Link (RS 232C)

DDCS

Fieldbus adapters
- PROFIBUS DB

DDCS

MODBUS ( RS485 )

Special I/O
ABB

DDCS

DriveBus

DriveWare

NDBU-95

NDBU-95

ModuleBus
AMC

AMC

AMC

AMC

TSU

Motor
Control

Motor
Control

Motor
Control

Motor
Control

ISU

Converter

Inverter

Inverter

Inverter

Supply

S800 I / O modules

ABB Industry / T Heikkil / 17.09.98 / AC80NE1.PPT


Page 5
10/26/97 12:43 PM

Drive Specific Advant Controller

AC80

Advant Fieldbus 100 connections ( AF100 )


AC110 Series

ADVASOFT for Windows

AC 400 Series

Advant Fieldbus 100

BA

Application
Application
Controller
I/OController
I/O

AC80 Series

ACS600 MultiDrive
ACS600 Single Drive
DCS600 MultiDrive

ACS600 MultiDrive
ACV700
MegaStar
DCV700

AC70 Series

ACS600 Single Drive

ABB Industry / T Heikkil / 17.09.98 / AC80NE1.PPT


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10/26/97 12:43 PM

AC80

Drive Specific Advant Controller


Drives connections

AF100

AC80
ModuleBus

AMC

AMC

AC80

DriveBus

AMC

AMC

AMC

AMC

AMC

AC70

ModuleBus

DriveBus

1 L
1242 r pm
SPEED
1242 r pm
CURRENT 76 A
TORQUE
86 %

1 L
1242 r pm
SPEED
1242 r pm
CURRENT 76 A
TORQUE
86 %

AMC

AMC

AMC

AC

ACS600 Single Drive

ACS600 MultiDrive

DCS600

ACS600 Single Drive

ABB Industry / T Heikkil / 17.09.98 / AC80NE1.PPT


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10/26/97 12:43 PM

AC80

Drive Specific Advant Controller


Communication
Communication to ABB world
AF100

Open communications

Field Bus Adapters


Communications with alien system over FBA
Same hardware as for ACS 600, different firmware
First available protocols : PROFIBUS DP

ABB Industry / T Heikkil / 17.09.98 / AC80NE1.PPT


Page 8
10/26/97 12:43 PM

Drive Specific Advant Controller

AC80

Man-machine Interface
AF100
Drive Control Panel
(CDP 80)
Modbus

ABB

GOP 1

GOP 3

DriveBus
Modbus
1

R
D
Y

R
U
N

F
L
T

50

100

150

I/OC
AMC

Drive Control
Panel
(CDP 312)

Drive Monitoring
Display
(LED)

Inverter

ABB Industry / T Heikkil / 17.09.98 / AC80NE1.PPT


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10/26/97 12:43 PM

Drive Specific Advant Controller

AC80

I/O connections

ModuleBus
S800 I/O modules

ModuleBus extension
( Optic / electric )

Special I/O s

ABB Industry / T Heikkil / 17.09.98 / AC80NE1.PPT


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10/26/97 12:43 PM

Drive Specific Advant Controller

AC80

Special I / O Modules for specific needs


Fast communication
Own DDCS communication link
Fast scanning time for link (2 ms)
Activation of the task by interrupt
Own fast function blocks / module

DI, DO modules ; 24 V, 115 V, 240 V


AI,AO modules ; 12 bits resolution

Up to 8 I/O devices
NBIO-21 DI/DO/AI/AO
NBIO-31 DI/DO
NPTC-01 Pulse counter board ( 2 tacho + DI/DO )
NTAC-01 Pulse counter board ( 1 tacho)

DSU connection
TSU connection at the beginning

ABB Industry / T Heikkil / 17.09.98 / AC80NE1.PPT


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10/26/97 12:43 PM

Drive Specific Advant Controller

AC80

S800 I/O modules


Handling normal process I/O
Remote I/O possibilities
Two part design
Module Termination Unit (MTU)

Compact
or Extended
including fuses, bigger connectors

I/O Module

5 different kinds of DI, DO modules ;


24 V, 115 V, 240 V
6 different kind of AI,AO modules ;
12 bits resolution

Up to 24 I/O Modules / AC 80
controller using ModuleBus
Up to 384 DI/DO signals or 192
AI/AO signals per AC80 Controller

AC80 + S800 I/O Modules

Max 200 m
(optic link)

ABB Industry / T Heikkil / 17.09.98 / AC80NE1.PPT


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10/26/97 12:43 PM

AC80

Drive Specific Advant Controller


Same examble by using AC 80

ModuleBus

Special
I/O

AMC AMC AMC AMC AMC AMC AMC AMC

AC

ABB Industry / T Heikkil / 17.09.98 / AC80NE1.PPT


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10/26/97 12:43 PM

AC80

Drive Specific Advant Controller


Example of simple MultiDrive configuration

Process I/O connections


CDP80

AMC AMC AMC

AC

AMC AMC AMC AMC

AMC

AMC

AMC

AMC

AMC

AC

ABB Industry / T Heikkil / 17.09.98 / AC80NE1.PPT


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10/26/97 12:43 PM

AC80

Drive Specific Advant Controller


Example of configuration with several AC80
AF100
BA

Process I/O

AMC AMC AMC

AMC AMC AMC AMC

AC

AMC

AMC

AMC

AMC

AMC

AC

ABB Industry / T Heikkil / 17.09.98 / AC80NE1.PPT


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10/26/97 12:43 PM

Drive Specific Advant Controller

AC80

Example of 2 small system with common monitoring system


Control room
ADVASOFT for Windows

AF100
Factory 1
ABB

AMC AMC

Factory 2
ABB

AMC AMC

AMC AMC AMC AMC

AMC AMC

AMC AMC

1 L
1242 r pm
SPEED
1242 r pm
CURRENT 76 A
TORQUE
86 %

1 L
1242 r pm
SPEED
1242 r pm
CURRENT 76 A
TORQUE
86 %

AC

ABB Industry / T Heikkil / 17.09.98 / AC80NE1.PPT


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10/26/97 12:43 PM

Drive Specific Advant Controller

AC80

Customer benefits:

Good performance
One speaking partner

Flexibility :
Superior I/O alternatives
Simple user interface
Open communications
Better customer process

--> Improved Process Control


--> Automation and Drives in the
same package
--> Optimization of the HW
--> Different I/O available
--> Different panels / PC-tools /
Printers
--> Advant Controllers /
Alien controllers
--> Fast links to the Drives ; good
accuracy

ABB Industry / T Heikkil / 17.09.98 / AC80NE1.PPT


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10/26/97 12:43 PM

Drive Specific Advant Controller

AC80

Engineering benefits
Advant Controller family
Good communications
Good performance

Superior I/O alternatives


Efficient HW design

--> Same tools and methods ;


harmonized outlook
--> Easy adaptations
--> Good accuracy ; More complex
applications;
Faster response times ;
Faster task handling
--> More I/O possibilities ;
Very fast DI Process I/O- and
Drive specific I/O- handling
--> Less HW ; Cost savings

ABB Industry / T Heikkil / 17.09.98 / AC80NE1.PPT


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10/26/97 12:43 PM

Drive Specific Advant Controller

AC80

Engineering benefits

Simple user interface

Efficient HW design
Same TSU control link
Same commissioning tool
Redundancy possibilities
Back translation option

--> Different panels / PC-tools /


Printers
--> Less HW ; Cost savings
--> Drivebus link
--> Inverter and supply sections
--> Two AF100 connections
--> Easier onsite maintenance
Remote handling possibilities

ABB Industry / T Heikkil / 17.09.98 / AC80NE1.PPT


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10/26/97 12:43 PM