Integration of Wireless HART

into SCADA system (part I)

Asst.Prof.Dr. Teerawat Thepmanee
Process Automation Laboratory
Automation Engineering
KMITL

Table of contents
Lab 1. P&I diagram of wireless device
Lab 2. Connecting to the Gateway
Lab 3. Adding new devices to the
network
Lab 4. Host Integration(Modbus TCP)
Lab 5. OPC-Modbus Scan software
Lab 6. Modbus TCP-OPC Configuration
Lab 7. WW InTouch Configuration

Lab 1. P&I diagram of wireless device

Ex. device name, tag name and Modbus register address

Left-Right
1
2
3
4
5
6

Devices Name
Guide Wave
DP Transmitter
Discrete Transmitter
Pressure Transmitter
Temp. Transmitter
Level Transmitter

Tag Name
LT-102
DPT-101
DT-101
PT-101
TT-101
LT-101

Modbus
Address
40053
40013
40021
40037
40001
40029

Workshop1
1.Create P&I diagram from your staff
assignment
2. Create device name, tag name and
Modbus address
(10 minutes)

Lab 2. Connecting to the

Gateway
IP Configuration

Lab 2. Connecting to the

Gateway

Apply IE accesses to HART wireless gateway

via Ethernet IP 192.168.1.10

admin
default

Lab 2. Connecting to the

Gateway
Wireless HART Gateway

Lab 2. Connecting to the Gateway

Diagnostics

Lab 2. Connecting to the

Gateway
Explorer

Lab 2. Connecting to the Gateway

Setup

Make it Reliable MESH Network

Self building Mesh
Simplified commissioning
Automatic features
Time Slot allocation
Path selection

Self-Healing Mesh
Redundant communication
Paths

More instruments = more

redundant pathways

Workshop2
1. Create or modify tag name
2. From network Device Status screen,
draw the network topology.(before and
after)
(20 minutes)

Lab 3.
Adding new devices to the network
Step 1. check active advertising

Lab 3.
Adding new devices to the network
Step 2. Check the network ID and Join
key

Lab 3.
Adding new devices to the network
Step 3. Connect device to HART
Communication
THUM Adapter

Workshop 3.1
1. Write the Wireless THUM adaptor
diagram
2. Wiring the wireless THUM circuit
(30 minutes)

Lab 3.
Adding new devices to the network
Step 4. Setting the network ID and Join
key to device

Lab 3.
Adding new devices to the network
Step 5. Setting device TAG

Lab 3.
Adding new devices to the network
Step 6. Verify device join

Workshop 3.2
1. Adding new devices to the network
(30 minutes)

Lab 4. Host Integration(Modbus TCP)

Modbus Address

I/O Type
Coil
Discrete
Input
Input
Register
Holding
Register

Range Address
1-9999
10001- 19999

Maximum
Address Range
9999
9999

30001- 39999

9999

40001- 49999

9999

Lab 4. Host Integration(Modbus TCP)

OPC-Modbus Scan

Lab 4. Host Integration(Modbus TCP)

Modbus Communication

Lab 4. Host Integration(Modbus TCP)

Data Mapping

Lab 4. Host Integration(Modbus TCP)

Data Mapping

Lab 4. Host Integration(Modbus TCP)

Data Mapping

Workshop 4
1. Map HART parameters with Modbus
address.
2. Apply Modbus scan software to check
HART parameters and Modbus register
addresses.

Lab 5. OPC-Modbus Scan

software

Lab 5. OPC-Modbus Scan

software

Open the ModScan32 software

Lab 5. OPC-Modbus Scan

software

Connect to Remote Modbus TCP

Server

Lab 5. OPC-Modbus Scan

software
Type IP Address of Gateway

Lab 5. OPC-Modbus Scan

software

Connect to Scan

Workshop 5
1. The experimental result of OPC-Modbus
Scan software

Lab 6. Modbus TCP-OPC Configuration

Modbus TCP-OPC

Lab 6. Modbus TCP-OPC Configuration

Lab 6. Modbus TCP-OPC Configuration

Re-check parameter at group assigned

Workshop 6
1. Modbus TCP-OPC Configuration

Lab 7. WW InTouch
Configuration

Lab 7. WW InTouch
Configuration

Tag Mapping

Workshop 7
1. Create the HMI of all field devices.
2. Create tag name and map tag to
display the PV,SV, .. So on.

Report
Submission Deadline
Experimental result of Workshop 1-7
Before 23.59 p.m. on Thursday next
week.
Up load to your home page.

Integration of Wireless HART

into SCADA system (part II)
Asst.Prof.Dr. Teerawat Thepmanee
Process Automation Laboratory
Automation Engineering
KMITL

Wireless plant network

192.168.1.xx(dynamic)

192.168.1.1(Router)

192.168.1.10

System architecture

HMI & Design

Process and alarms

Process alarm switches may be used to trigger a
special type of indicator device known as an
annunciator.
An annunciator is an array of indicator lights and
associated circuitry designed to secure a human
operators attention by blinking and sounding an
audible buzzer when a process switch actuates into an
abnormal state.
The alarm state may be then acknowledged by an
operator pushing a button, causing the alarm light to
remain on (solid) rather than blink, and silencing the
buzzer. The indicator light does not turn off until the
actual alarm condition (the process switch) has
47
returned to its regular state.

Data Acquisition

Data Acquisition

Report and Data Analysis

Commissioning and
Configuration
1.
2.
3.
4.
5.

DAServer Configuration
WW Historian Configuration
WW Historian Client (Trend)
WW Historian Client (Query)
Report into Excel

1. DAServer Configuration

System Management Console

New_ModbusPLC

Device Groups

Activate Server

InTouch Viewer

Device Groups: HARTLAB

Workshop 1
Designs HMI followed condition below
Basic process monitoring
Indicate PV real time (numerical and graph)

Alarm management system

Indicate alarm state

Create New Device group(your name)

2. WW Historian Configuration

Configuration Editor/../New
Topic..

Topic Name

Import Tags

Already Imported Nodes

Select Tagname.x

Tag Importer Wizard

Tag Importer Wizard

Tag Importer Wizard

Tag Importer Wizard

Commit Pending Changes

Topic:HARTLAB

Start Historian

Start Historian

History Block

Workshop 2
Create Historian new topic name

3. WW Historian Client (Trend)

Server List Configuration

Add Tags

Tag Properties

Trend

Workshop 3
Create New Trend

4. WW Historian Client (Query)

Query Type: History Values

Select Tag

Workshop 4
Create new Query

5. Report into Excel

Tag Selection

Select Tag.

Tag Values: History Values

Select cell(s) containing tag

name

Select cell(s) containing tag

name

Select cell for output

Select cell for output

Select query criteria

Select time

Report into excel

Report into excel

Workshop 5
Designs report followed as condition
below
Basic process monitoring
Report PV (min, max and average)

Alarm management system

Report ((H,HH,L,LL),min, max, etc.)

Report
Submission Deadline
Experimental result of Workshop 1-5
Before 23.59 p.m. on Thursday next
week.
Up load to your home page.