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Shielding (Gas)
Flux
coating
Electrode
Travel direction
Weld Puddle
Shielding
Gas
6
6
Slag
43
Slag
Weld Puddle
2
2
Arc
Arc
Solidified WeldSolidified
Metal Weld Metal
Is a consumable - it gets
melted during the welding
process
Is composed of two parts
Core Rod (Metal Filler)
Carries welding current
Becomes part of the weld
Flux Coating
Produces a shielding gas
Can provide additional filler
Forms a slag
1/8 E6013 at
125 Amps AC
8
10
11
Flux melt in arc column and it deposit as slag over the weld
metal to protect the weld metal till the metal cools
Slag shall be removed before depositing another layer
12
Settings on the
machine
Polarity : AC, DC+, DC Amperage Output
Operator Controlled
Variables
Work Angle
Travel Angle
Arc Length
Travel Speed
17
AWS Website:
http://www.aws.org
E70XX-H4R
Electrode
Tensile in Ksi
Welding Position:
1 = All Position, 2 = Flat & Horizontal
AWS
Class
Covering
Current
Requirements
Position
Characteristics
EXX 10
Cellulose
Sodium
DCEP
All
Deep Penetration,
With Ripples
EXX 11
Cellulose
Potassium
AC, DCEP
All
Flat Decking
Deep Penetration,
With Ripples
EXX22
Rutile
Sodium
DCEN, AC
Deep Penetration,
With Ripples
EXX 24
Rutile
50% Iron
Powder
Mineral
50% Iron
Powder
EXX 27
High Deposition
Shallow Penetration
High Deposition
Shallow Penetration
AWS
Class
Covering
Current
Requirements
Position
Characteristics
EXX 12
Rutile
Sodium
DCEN, AC
All
EXX 13
Rutile
Sodium
All
Mild Penetration
EXX 14
Rutile
30% Iron
Powder
Low-Hydrogen
30% Iron
Powder
Low-Hydrogen
50% Iron
Powder
AC, DCEN
All
Medium Penetration
DCEP, AC
All
Medium Penetration
AC, DCEP
High Deposition
EXX 18
EXX 28
1/8
5/32
Sizes of electrodes range from 1/16 to 3/8.
Electrode size is determined by the diameter of
the wire core.
END
28