STUDENT INDUSTRIAL TRAINING

(SIT)
IBB/ICB3037
May 2014
December 2014

Students Name : Mohamad Azrin Bin Fauzi

Matric No. : 16687
Programme : Mechanical Engineering
Place of Training : IMPSA (M) SDN. BHD.
Period of Training : 19th May 2014 22nd August 2014
HC Supervisor : Mr. Su Yik Cheak
UTP Supervisor : Dr. Azuraien Binti Japper @ Jaafar

Copyright 2014AZR

ACKNOWLEDGEMENT
A word of appreciation dedicated to
Universiti Teknologi Petronas (UTP)
Centre for Student Internship, Mobility and Adjunct
Lectureship (CSIMAL)
IMPSA (M) SDN. BHD.
MR. SU YIK CHEAK
DR. AZURAIEN BINTI JAPPER @ JAAFAR

OUTLINE
Objectives of Internship
Overview of IMPSA
Experience Gained
Skills Gained
Conclusion

OBJECTIVE OF INTERNSHIP

Apply theoretical knowledge in industrial

application.

Acquire skills in communication,

management and team-work.

Practice ethical and professional work

culture.

Implement health safety and environment

(HSE) practices at workplace.

WHAT IMPSA STAND

FOR?
I Iron
Industrialisas
Industry
M Pescarmona (founder)
Metallurgy
Pescarmona
Private (Pte)
P
Solidad
Limited (Ltd)
Anonima
S
A
Industri
Barangan besi
Pescarmona (Pengasas syarikat)
Sendirian (Sdn)
Berhad (Bhd)

IMPSA VALUES
I
M
P
S
A

IMPROVEMENT
MOTIVATION
PRODUCTIVITY
SAFETY
ACCURACY

~
~
~
~
~

Peningkatan
Motivasi
Produktiviti
Keselamatan
Kualiti

Vision

IMPSA VISION &

MISSION

To be a driving force of national, regional and global development with new high
value-added products and services and technological innovations so as to
contribute to the creation of wealth and the promotion of community growth.

Mission
To ensure a better contribution to society with the production of goods and the
provision of high value-added services resulting from over 100 years of
continuous and sustained business growth, constant innovation associated with
the development of infrastructure projects for clean energy production from
renewable sources, and with provision of process equipment and logistic
services for handling goods and information.

HISTORY OF
IMPSA

IMPSAs origin dates back to 1907, when the grandfather of Enrique M.

Pescarmona, current Chairman of the Company, founded Talleres
Metalrgicos Enrique Epaminondas Pescarmona in the province of
Mendoza, where cast iron spare parts, wine making equipment and
gates for irrigation canals were manufactured.
In the late 1980s IMPSA expanded its operation to overseas and Lumut
plant was formed in late 90s. With a production floor space of 21,000
square meters erected on 17.8 hectare site in Lumut, Malaysia. The
plant manufactures turbines, generators, hydro mechanical equipment,
cranes and generator components.

IMPSA PROFILE
IMPSA is a hundred year-old company that provides integrated solutions
for power generation from renewable resources, equipment for the
process industry and environmental services.
To perform its tasks, IMPSA has been organized into the following
business units suchIMPSA Hydro,IMPSA WindandIMPSA Energy,
all of them engaged in the provision of total solutions for sustainable
power generation whileIMPSA Process, a manufacturer of equipment
for the process industry andIMPSA Environmental Services, which is
dedicated to waste management and treatment.

IMPSA PRODUCT &

SERVICES

Port Cranes

IMPSA WORLDWIDE

CANADA
| EEUU
ECUADOR | PERU
| ANDORRA
| INDIA
MALAWI
|CHINA

| CENTRAL AMERICA | COSTA RICA

| COLOMBIA
| VENEZUELA
| MACEDONIA
| PARAGUAY
| URUGUAY
| ARGENTINA CHILE
| CZECH
|SLOVAQUIA
| ITALY
| NORWAY BRAZIL
| AFRICA | MALAYSIA
|TAIWAN
| INDONESIA
| VIETNAM
| THAILAND

IMPSA Malaysia
Organization Chart
MANAGING
DIRECTOR
MR. AGUERO

SALES &
MARKETING
MR. AZIZAN

ENGINEERING
MR. ROBERTO
BULLONE

PROJECT

FINANCE,
ACCOUNTS &
ADMIN

PLANT
MR. DANIEL
MORENO

QA/QC, HSE,
SECURITY
MR. KRISHNAN

HUMAN
RESOURCES
MS. SUSAN LEE

PTP PROJECT
MR. MARIO, MR.
JORGE BENDLIN

REPORTING &
CONTROL
MS. MEE YEN

PRODUCTION
MR. CHANG KOK
LEONG

HEALTH &
SAFETY
MR. AZILAN

EXPATRIATE,
TRAINING,
INSURANCE &
RECRUITMENT
AISHAH

BAKUN PROJECT
MR. MARIO
SCARPA
MR. RAMON
GONZALEZ

ACCOUNTS &
ADMIN
MR. TANG SZE
WEI

WAREHOUSE &
PLANNING
MR. SU YIK
CHEAK

QA/QC

PAYROLL &
ATTENDANCE
SHANBAGAM

TENOM PANGI
PROJECT
MR. JAYSON YU

FINANCE
MS. PUI YEW LEE

MAINTENANCE
MR. CHANDRA

SECURITY
SUBCONTRACTE
D

ATTENDANCE &
LEAVE MGMT
SURIATI

PROCUREMENT
MS. MANJIT KAUR

EXPERIENCE GAINED

HSE Training (briefing)

Interpreting drawing and analyzing BOM

Able to analyze the total materials needed for projects
Identifying the bottleneck and critical path
Calculating the KPI and determine problems
Learning to plan weekly according to necessity and resource
constraint
Able to update and weekly independently
Learning manufacturing process (Cutting, Structure, & Welding)

MANUFACTURING
CUTTI
PROCESS
NG

Band Saw Machine

Circular Saw Machine

High speed cutter

Cutting torch

CNC Cutiing Machine

Shearing Machine

Semi-auto cutting machine

MANUFACTURING
WELDIN
PROCESS

Types of Welding Machines

LINCOLN (SAW)

MILLER (SMAW)
ESAB
o LAF1000DC (SAW)

Types of Welding Process/Method

GTAW (manual)
[stand for gas tungsten arc welding]
o Tungsten Inert Gas (TIG)
SMAW (manual)
[shielded metal arc welding]

o MIG500T (FCAW)
Use CO2 Gas

FCAW (semi-auto)
[flux-cored arc welding]

o HELIARC (TIG)
Use Argon Gas

SAW (auto) [submerged arc welding]

SKILL GAINED
Intrapersonal
- Time
management
- Initiative
Interpersonal
- Knowledge
- Communication
- Team work
- Professionalism

SKILL GAINED
COMMUNICATION

TIME MANAGEMENT

SKILLS

Multitask

Diverse Workforce

Balanced Time

Active Learning

Complete All Tasks

Meetings And Briefing

TEAM WORK
Communicate Up, Down, And Across
Organization
Share thoughts and ideas

CONTRIBUTION
Preparing
- Material Requisition Form (MRF)
- Technical Query (TQ)
- Packing List
Material Preparation & Count/Check
available stock
- Raw Materials (carbon steel, stainless
steel)
- Commercial items (bolts, nuts, washer,
etc..)
- OFF-CUT dimension

CONTRIBUTION
Arrange Platform C Upper Structure Electrical
cutting for CNC cutting machine using nesting (Finest
3.65) software

CONCLUSION
Excellent
Excellent
learning
learning
platform
platform

Cultivated
Cultivated
HSE
HSE
awareness
awareness

SIT IS A
SUCCESS

Variety
Variety of
of
learning
learning
opportunity
opportunity

Work
Work with
with
professionals
professionals

QUESTION
S
AND
ANSWERS

PROJECT

Shaft Seal Assembly (0756-00-16-036001) Drawing