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On
Inventory Module
-Shital Kendre
KTCS,Pune
Agenda
Introduction to Oracle
Inventory management
What is Inventory?
Stocking ,tracking and maintaining the level of different items like Raw
material, Finished Goods, etc in an organization.
Introduction to Oracle
inventory management
Inventory management
Oracle Inventory enables users to satisfy a companys business needs, area such as:
Defining part numbers
Oracle
WIP
Oracle Cost
Management
Oracle
Flow Manufacturing
Oracle
Project
Manufacturing
External
Systems
Oracle
Purchasing
Oracle
Inventory
Oracle Order
Management
Oracle
Engineering
Oracle Master
Scheduling/MRP
Oracle
Shipping
Oracle Bills
of Material
Inventory management
Inventory management
Item
Item
An item is a part or service that are purchased, sold, planned, manufactured, stocked,
distributed, or prototyped .
Inventory management
Unit of Measure
A unit of measure (UOM) is a term used along with a numeric value, to specify the quantity of an item.
For example, each is a unit of measure that used to specify the number of units of an item.
A unit of measure class is a group of units of measure with similar characteristics. For example,
weight can be a unit of measure class with units of measure such as kilogram, gram, pound, and
ounce.
A unit of measure conversion is a mathematical relationship between two different units of measure.
Organization Calendar
workday calendar must be defined in Inventory if the following are to be performed :
inventory forecasting ,reorder-point planning, available-to-promise analysis or cycle
counting.
Inventory automatically generates a workday pattern (the base calendar) that includes all
days, including non-workdays, between the start and end dates specified.
workday exceptions can be assigned to the base calendar to denote holidays, schedule
maintenance, or overtime.
Inventory management
Inventory management
Category Grouping
Inventory Category Set
Finished Good
Hardware
PC
Other
Subassembly
Software
Inventory management
Inventory management
Inventory Transaction
A transaction is an item movement into, within, or out of inventory. A transaction changes the quantity,
location, or cost of an item. Inventory supports a number of predefined and user-defined transaction
types.
Every material movement has a corresponding set of accounting transactions that Oracle Inventory
automatically generates.
All transactions validate the various controls (revision, locator, lot number, and serial number)
enabled for items.
Material Flow
Receive Goods
WIP
Move Goods
Ship Goods
Purchasing
Inventory
MRP
Order Entry
Agenda
BG
Set of Books
LE
LE
LE
LE
OU
OU
IO
IO
IO
IO
OU
OU
IO
IO
IO
IO
OU
OU
IO
IO
IO
IO
Multi-org
Multi-Org is a key component that provides secure access to the different organizations of
the enterprise supports multiple organizations of the enterprise structure in a single
database.
Operating Unit is the primary organization unit through which user secures transaction data,
but also creates processes and reports on financial applications data. An Operating Unit
can be used to model an autonomous business unit that performs one or more business
activities and creates transactions with financial impact.
Business Group
This is an Organization that represents the consolidated
enterprise, a major division, or an operation company and has no
accounting impact. The Business Group partitions Human Resources
information and the Purchasing Approval Hierarchy. If you request a list
of employees (in any module) you will see only those employees in the
Business Group of which your Operating Unit is a part. Multiple Legal
Entities can relate to a single Business Group.
Business Group
Set of Books
Legal Entity
OU
Inventory
Organization
Set of Books
Set of Books is the financial reporting entity that secures financial entries
and account balances within the GL application. SOB will be based on 3Cs
(Currency, Calendar, Chart of Accounts)
A Set of Books is the highest level that impacts accounting. A Set of Books
is associated with a single Business Group, but multiple Sets of Books may
be associated with a single Business Group
Business Group
Set of Books
Legal Entity
OU
Inventory
Organization
GRE/Legal Entity
Business Group
The Legal Entity represents a legal company for which the user
prepares fiscal or tax reports.
Legal Entities are associated with a Set of Books. One or more Legal
Entities may be associated with a single Set of Books, and multiple
Legal Entities may be associated with a single Business Group.
Set of Books
Legal Entity
OU
Inventory
Organization
Operating Unit
An operating unit represents an organization that uses any Oracle
subledger application, for example, Order Management, Payables. It may
be a sales office, a division, or a department. An operating unit is
associated with a legal entity. Information is secured by operating unit for
these applications. Each user sees information only for their operating unit.
Inventory Organizations
An inventory organization is a facility in your enterprise where you store
and transact your inventory items. The items in an inventory organization
can be in the form of raw materials, semi-finished goods, or finished goods
for varying periods of time.
Inventory Organizations belong to an Operating Unit.
Business Group
Set of Books
Legal Entity
OU
Inventory
Organization
Organization
Subinventories
Locators
Organizations
An inventory organization is a facility in your enterprise where you store and transact your
inventory items. The items in an inventory organization can be in the form of raw materials, semifinished goods, or finished goods for varying periods of time.
A physical entity such as a manufacturing facility, warehouse, distribution center, or a branch
office.
A logical entity such as an item master organization, which you can use just to define items but no
transactions. The item master organization is discussed in detail in the lesson titled Defining and
Maintaining Items Fundamentals.
Subinventory
Subinventories are unique physical or logical separations of material inventory, such as raw
material inventory, finished goods inventory, or defective goods inventory. In Oracle Inventory,
all material within an organization is held in a subinventory. Therefore, you must define at least
one subinventory.
Locator
You use locators to identify physical areas where you store inventory items. Item quantities
can be tracked by locator. Items can also be restricted to specific locators
Agenda
Inventory Setup
Organization Setup
Before using Oracle Inventory, one or more organizations need to be defined. Organizations represent
distinct entities in a company and can include separate manufacturing facilities, warehouses, distribution
centers, and branch offices.
Organizations can be classified and connected to model the overall enterprise structure. The
classifications include:
Business Groups
Legal Entities (LE) / Government Reporting Entities (GRE)
Operating Units
Inventory Organizations
Inventory Setup
Using an Item Master Organization
Item Master Organization is usually the first Inventory organization that is set up. Its single
purpose is for entering items. It has no subinventories and is not used for inventory transactions.
Items are entered in an item master organization and then assigned to be used in child
organizations.
Child Organization is an inventory organization with at least one subinventory that is set up for
processing inventory transactions. It is not used to enter items. It gets a list of items from the
master.
Inventory Setup
Organization Setup
Inventory Organizations are made up of one or more subinventories which can be made up of one
or more locators
Organization
Subinventory
Locator
Inventory Setup
Subinventory set up
A subinventory is a physical or logical grouping of inventory, such as raw material, finished
goods, defective material, or a freezer compartment.
The subinventory is the primary place where items are physically stocked. A subinventory must
be specified for every inventory transaction
Subinventories can be further divided into areas designated as locators.
Inventory Setup
Workday Calendar
Workday calendar can be defined both in Inventory and Bills of Material.
It defines which days are ON within an organization and which shifts are available to be worked. The
workday calendar is the Oracle term for a manufacturing calendar.
The workday calendar is separate from the Oracle General Ledger calendar.
Each organization references a workday calendar.
Inventory Setup
Units of Measure
Units of measure (UOM) are defined for tracking/moving/storing & counting items. Each item
defined in Inventory must have a primary UOM. Each transaction performed in Inventory must have
a UOM associated with the transaction quantity and a conversion defined back to the primary UOM.
Multiple related UOMs are grouped together in a class with a base unit of measure Inventory
uses the base UOM to perform conversions between units of measure in each class and between
two different unit of measure classes.
A unit of measure (UOM) is a term used along with a numeric value, to specify the quantity of an
item. For example, each is a unit of measure used to specify the number of units of an item.
Agenda
Define
UOMs
Define
Status
Control
Levels
Define
Categories and
Category Sets
Define
Statuses
3
Define
Items
Create
Templates
Define
Catalogs
Functional Area
Inventory
Functionality
Allows to store the item in an
asset subinventory
Transactable
Inventory, Order
Management,
Purchasing, WIP
Purchasable
Purchasing
Build in WIP
Work in Process
Functional Area
Functionality
Allows to place the item on a
sales order
Customer Orders
Enabled
Order Management
Internal Orders
Enabled
Inventory, Order
Management,
Purchasing
BOM Allowed
Bills of Material
Invoice Enabled
Receivables
ATO Model
ATO Item
PTO Model
Phantom Item
Subassembly
Freight
Supply Item
Finished Good
Planning Item
Reference Item
Product Family
Purchased
Inventory
Purchasing
Attributes
Attributes
Service
Order Management
Attributes
Attributes
Work in Process
Bills of Material
Attributes
Attributes
Receiving
Items
Costing
Attributes
Attributes
Lead Time
MRP/MPS
Attributes
Attributes
Planning
Invoicing
Attributes
Attributes
Agenda
Inventory Controls
Overview
With Inventory locator, revision, lot and serial number control can be implemented
Flexibility:
- Inventory controls are optional for all items.
- any combination of the four controls (locator, revision, lot and serial number)
for each item can be implemented.
Inventory Controls
Locator setup
Locators are optional structures within subinventories.
Locators are the third level in the enterprise structuring scheme of Oracle Inventory .
Locators may represent rows, aisles, or bins in warehouses. Items can be received directly into and
shipped items directly from locators.
Inventory Controls
Revision Control
A revision is a particular version of an item, bill of material, or routing.
By using the Revision control option while defining items item quantities can be tracked by item
revision. To do so a revision is a must for each material transaction.
Revision control is enabled for items for which version changes or changes that are significant
enough to track but are not affecting the function and feature of the item are tracked .
Revision Control item attribute cannot be changed when an item has quantity on hand.
When defining Revision numbers letters, numbers and characters such as A, A1, 2B, etc can be
used.
Letters are always in upper case and numbers may include decimals.
To ensure that revisions sort properly, decimals should always be followed by a number.
Revisions are sorted according to ASCII rules.
Each revision must be greater than the previous revision. For example, revision 10 cannot be used
after revision 9 because, according to ASCII sorting, 10 precedes 9.
Inventory Controls
Lot Control
Inventory provides complete lot number support for inventory transactions.
A lot identifies a specific batch of an item that is received and stored in an organization.
Lot control is a technique for enforcing the use of lot numbers during material transactions,
thus enabling the tracking of batches of items throughout their movement in and out of
inventory.
If Lot Control is turned on for an item, the lot number must be indicated to perform a
transaction.
Lot Control must be turned on at the item level.
lot numbers must be assigned whenever items under lot control are received into inventory.
An inventory receipt can be split in to several lots, as necessary.
Quantities can be added to existing lot numbers.
Inventory will generate default lot numbers by using the default lot number generation
method which is configured in the Organization Parameters window during setup.
Inventory Controls
Lot Control
Lot can have an expiration date by
assigning a number of lot control shelf life
days or by entering a lot expiration date.
The expiration date controls the
availability of the lot for transacting and
planning purposes.
Inventory Controls
Lot Control
Disabled Lots:
Disabling a lot only prevents it from appearing in
a list of values when performing receipt
transactions.
Inventory Controls
Serial Control
A serial number is an alphanumeric piece of information assigned to an individual unit of an item. A
serialized unit is a combination of an item number and a serial number.
Individual units of items can be tracked by using serial numbers. Serial number control is a system
technique for enforcing the use of serial numbers during a material transaction. Serial numbers can be
used to track items over which a very tight control is to be maintained.
One serial number per unit of an item can be assigned
Inventory Controls
Serial Control
Generating Serial Numbers
Depending on how Serial Number Control is set at the Master Item level will determine how serial numbers
are generated.
If No Control is specified as the serial number control type, no serial number control will be enforced.
If Predefined is specified as the serial number control type, serial numbers for that item must be predefined.
If control At inventory receipt or At sales order issue, optionally serial numbers for the item can be
predefined.
Inventory uses the starting serial number prefix and the starting serial number specified in the Item
screen .
The process of generating serial numbers is done through a concurrent report. This does not assign
numbers to units in inventory, it simply reserves serial numbers for an item, for later use.
Agenda
Inventory Transactions
Overview
Understanding of Transaction Types
Overview of Inventory Transactions
Miscellaneous Transactions
Subinventory Transfer
Inter Organization Transfer
Receipts
Move Orders
Inventory Transactions
Inventory Transactions
A transaction type is the combination of a transaction source type and a transaction action.
It is used to classify a particular transaction for reporting and querying purposes.
Transaction
Source Type
Transaction
Action
Transaction
Type
Inventory Transactions
Types of Inventory Transactions
Miscellaneous Transactions- This transaction is used to do adjustments in stock due to damage,
obsolescence, issuing items for R & D or issuing track able expense items.
Subinventory Transfer- This transaction is used to transfer goods from one stockroom to another with in the
same inventory organization.
Inter ORG Transfers- This transaction is used to transfer goods from one inventory organization to another.
Receiving Transactions- This transaction is used to move goods from receiving dock to specified
subinventory and locator.
Sales Issue- This transaction is used to move goods from pick subinventory to staged subinventory.
WIP Issue- This transaction is used to issue materials against production orders.
Inventory Transactions
Miscellaneous
Issue
Miscellaneous
Receipt
Subinventory
Organization
Locator
Subinventory
Locator
Subinventory
Transfer
Locator
Subinventory
Transfer
Locator
Direct
Interorganization
Transfer
Interorganization
Transfer by Way
of Intransit
Organization
Inventory Transactions
Miscellaneous Transactions
Select the
transaction type
Account for
passing
adjustment
transactions
Inventory Transactions
Miscellaneous Transactions - Transaction Lines
Enter the
quantity to
be adjusted
Inventory Transactions
Subinventory transfer
Use the Subinventory transfer window to:
Transfer material within your current organization between subinventories, or between two locators
within the same subinventory
Inventory Transactions
Inventory Transactions
Subinventory Transfer
Inventory Transactions
Inventory Transactions
Enter source
subinventory
Enter
destination
subinventory
Enter
Quantity
Inventory Transactions
Inter Org Transfer
You need to define shipping network before doing inter
organization transfer
Pune
Mumbai
Organization
Organization
Use Intransit
Inventory
(FOB = Receiving)
Use Intransit
Inventory
(FOB = Shipping)
Austin
Organization
Delhi
Organization
Require
Internal Order
to Ship
Direct
Transfer
Pune
Organization
Inventory Transactions
Inter Org Transfer
Direct Interorganization Transfers
We can use a direct interorganization transfer to move inventory directly from a
shipping organization to a destination organization.
The validity of a transfer transaction depends on the controls we have defined in
both the shipping and destination organizations for the items we want to transfer.
Inventory Transactions
Receipts
Type of Receipt Transactions
Receive both internally and externally sourced shipments
Process unordered receipts
Receive substitute items
Inspect items for quality control and invoice matching needs
Correct transaction errors
Receive returned items into inventory
Return delivered items to receiving
Note: As part of inventory training only standard receiving transaction will be covered with receipt
routing as Direct Delivery
Inventory Transactions
Receipts
Use the Find Expected Receipts window to:
Find source documents for which you can enter receipts.
Use the Supplier and Internal tabbed region to search for Purchasing documents.
Inventory Transactions
Inventory Transactions
Move Orders
Overview Of Move Orders
Move orders are requests for the movement of material within a single organization.
Manage all material requisition and request processes within an organization by manually
or automatically creating, approving, and transacting a move order.
Used for movement of material within a warehouse or facility for purposes like
replenishment, material storage relocations, and quality handling.
Inventory Transactions
Inventory Transactions
Move Orders
Move Order Type
Move Order
Requisition
Replenishment
Move Orders
Pick Wave
Move Orders
Transaction Type
Account
Transfer
Subinventory
Transfer
Manually Generated
Optional Approval
Processing
Kanban
Min Max
Replenishment
Count
Automatically
Generated
Pre-approved
Ready for
Transaction
Pre approved
Print Pick Slip
Inventory Transactions
Inventory Transactions
Move Order Process Flow
Approve move
Move order
requisition
created
order
Pick
Ticket
In case of shortage
move order
can be re-planned
Put away
Destination
location
Picking
Source
location
Agenda
ABC Compilation
Press Compile
to generate
compile results
Define class
names for your
ABC Classification
purpose
Oracle Inventory provides a fully automated physical inventory feature that you can use to
reconcile system-maintained item on-hand balances with actual counts of inventory. Accurate
system on-hand quantities are essential for managing supply and demand, maintaining high
service levels, and planning production. You can:
A physical inventory is done once a year to check and correct the accuracy of your
inventory. Often used by banks to audit their investment into your company or to simply reset
your stock levels so that inventory is correct and customer service is not impacted by wrong
information.
You can define and maintain an unlimited number of physical inventories in Oracle Inventory. A
physical inventory is identified by a unique name you assign. You use this name to identify any
activity, such as adjustments, pertaining to this physical inventory.
You can define multiple physical inventories to count selected portions of your inventory, or you
can count your total inventory. For example, if your warehouse has two large stockrooms, each
represented by a subinventory, you can define two physical inventories, one for each
subinventory. You can then perform your physical inventory of the first stockroom, independent of
the second.
Agenda
Inventory Planning
Planning methods:
Inventory Planning
Inventory Planning
MIN MAX Planning
Min-max planning is a method of determining when and how much to order based on user-defined
minimum and maximum inventory levels. In Oracle Inventory you can perform min-max planning at
two levels:
Organization: To perform organization-level min-max planning for an item, you must specify
organization-level minimum and maximum quantities.
Subinventory: To perform subinventory-level min-max planning for an item, you must specify
subinventory-level minimum and maximum quantities.
Inventory Planning
MIN MAX Planning
Determine minimum
and maximum
quantities
Do you want
specific lot
increments?
Yes
No
Enter minimum order quantity
Inventory Planning
Inventory Planning
MIN MAX Planning
The following equation represents when you should order:
Quantity Available= Min QTY- on hand quantity + quantity on order
If Quantity Available is>0, the order should be placed
Order quantity = (maximum quantity) - [(on-hand quantity) + (quantity on order) ]
You can constrain the order quantity by specifying the following order modifiers for an item:
Fixed lot multiplier
Minimum order quantity
Maximum order quantity
Inventory Planning
MIN MAX Planning
Inventory Planning
Inventory Planning
MIN MAX Planning
Set up the appropriate profile
value for requisition approval.
Inventory Planning
Inventory Planning
MIN MAX Planning
Enter the
minimum and
maximum
quantity
Inventory Planning
Inventory Planning
Min Max Report
Inventory Planning
Inventory Planning
MIN MAX Planning
Inventory Planning
Oracle Inventory Processes
Reorder-Point
Min-Max
Planning
Planning
Subinventory
Replenishment
Kanban
Populate Requisition
Interface
Oracle Purchasing Processes
Run Req. Import
Create Purchase
Requisition
Create Internal
Requisition
Create Purchase
Order
Create Internal
Order
Inventory Planning
Inventory Planning
Reorder-point planning
Reorder-point planning is a method of determining the size and timing of item
replenishment orders.
Reorder-point planning uses the following pieces of information:
Safety stock
Replenishment lead time
item demand
Order cost
Carrying cost
Inventory Planning
Reorder-point planning
Quantity
Reorder Point
Safety Stock
Time
Inventory Planning
Inventory Planning
Reorder-point planning
You can perform-reorder point planning for the entire organization.
You can use Reorder-point planning for items under independent demand.
You can specify Reorder-point planning as the inventory planning method when you
define an item.
You can use Reorder-point planning for items that you do not need to control very tightly
and that are not very expensive to carry in inventory.
Inventory Planning
Reorder Point Planning Steps
Enter item planning attributes.
Inventory Planning
Inventory Planning
Reorder-point planning
Item Planning Attributes
Specify a minimum-order
quantity.
Specify a maximum-order
quantity.
Inventory Planning
Inventory Planning
Reorder-point planning
Enter Lead Times
Enter preprocessing lead time.
Inventory Planning
Inventory Planning
Reorder-point planning
Item Planning Attributes
Safety Stock
method
Inventory Planning
Inventory Planning
Reorder-point planning
Entering Safety Stock
You can select one of the following three safety stock calculation methods for each item:
User-defined quantity
You can enter safety stock quantities and the date for which each quantity is effective. You can update safety
stock quantities that you previously entered or that Oracle Inventory calculated for you.
User-defined percentage
To use the user-defined percentage method, you must use the Reload Safety Stock window and specify the
following information for the item:
A forecast
A safety stock percent
You can select one of the following three safety stock calculation methods for each item:
Mean absolute deviation
To calculate safety stock using this method, you submit a concurrent request using the Reload Safety
Stock window. In this window, you must specify the following information:
A forecast
A service level percent
safety stock = Z 1.25 (mean absolute deviation)
where Z is the appropriate value from a table of standard normal
distribution, corresponding to the service level. The mean absolute deviation is a measure of how the
forecast demand deviates form the actual demand.
Thank you.