Business Proposal for an

integrated Agro Based Food

Park
RANGALI AGRO INDIA PRIVATE LIMITED

TABLE OF CONTENTS
1.INTRODUCTION
2.PROJECTS
3.Intregation
4.PRPPOSAL

INTRODUCTION
M/s.

RANGALI AGRO INDIA PRIVATE LIMITED:

M/s.

RANGALI AGRO INDIA PRIVATE LIMITED (RAIPL) was

incorporated in October, 2010 as a Private Limited Company. The Promoters
of the company are Mr. Gautam Kumar Saha & Ms. Binita G Saha . The
company was established with the objective to set up a Integrated Agro Based
Food Park .

The

company started to set up a Rice Bran based solvent extraction plant with
an installed capacity of 200 TPD along with a Multipurpose Edible Oil
Refinery unit with an installed capacity of 50 TPD at Village, Rohinikash,
Dalgaon, Darang, Assam.The work for the project has already began.
Company has also set up a high capacity mustard oil plant and is producing
mustard oil with the brand name Rangali Gold Kacchi Ghani the demand of
Mustard Oil is very huge in the market with comparison to supply .

INTRODUCTION
The

company is procuring Refined Rice Bran Oil from Kolkata and Bardhaman units
and supplying under the brand name of Maharani Gold in local market so that a ready
market is available once the SEP and REFINERY begins production.

Apart

from above Mr Saha is having vision to expand his business throughout North
East. Other than Rice Mill & Edible Oil, The company has started a Packaged Drinking
Water plant with capacity of 2 lakh liters/day with the brand name of Rangali Scots
Spring, the commercial production of the plant has already started and the product is
easily available in the market.The company is also in the process of setting up one
Captive Power Plant,One Modern Rice Milling Plant and an Animal Feed Plant along
with the above mentioned projects in an area of around 25 acre.

The

company Rangali Agro India Private Limited is certified by

9001:2008 and currently on the process of obtaining certification of

ISO
ISO 22000

Projects

SL
No.

PROJECT NAME

CAPACITY

1. Solvent Extraction Plant

200 TPD

2. Multipurpose Oil Refinery

50 TPD

3. Captive Power Plant

4. Modern Rice Mill
Mustard Oil Plant (Already Complete &
5.
running)
Packaged Drinking Water Plant (Already
6
Complete & running)
7 Animal Feeding Plant

2 MW
400 TPD
1200 Tin/Day
1 lacs liter/Day
200 TPD

Projects: Solvent Extraction Plant

With 200 TPD Solvent extraction plant this is going to be

the largest Solvent extraction plant in the north East
region, being a agri rich region raw material for the SEP
specially BRAN is easily available locally, which is a big
plus point in terms of productivity of the plant.60% work
of this project is already complete with most of the
machineries from Chemical Construction
International Limited And The Boiler from
Thermax India(Agro Waste husk Packaging boiler)
have already reached the site and structural works are
going on .

Projects: Multipurpose Oil

Refinery

50 TPD Multipurpose Oil Refinery is a perfect match

for the 200 TPD SEP, Although the primary aim of the
SEP would be to extract Oil from BRAN and then
refine it here in the refinery but being a multipurpose
refinery it will be able to refine other types of oil as
well such as Soya, Sunflower etc. Here also work is
going on as many machineries are already on its way to
the site from the manufacturer.

Projects: Captive Power Plant

Power is a highly essential aspect of an industry,so many

business projects in this region failed because of inadequate
and irregular power supply,add to it the high cost one has to
bear for not having own source of power.Frequent Power Cuts
makes huge impact on quality and productivity leading to the
failure of projects like these. Hence having own power source
is a must for survival of the project. As per requirement of the
complete integrated project with all 7 units mentioned,2 MW
Captive power Project is just ideal for the whole project which
will finish the dependency and give huge benefit on the cost
part as well thus increasing the profitability of the whole
project.

Projects: Modern Rice Mill

With high demand, good profit margin and easy

availability of paddy Rice Milling is a highly
profitable venture in this region as the primary food of
the people in this region is rice, The proposed 400 TPD
rice milling plant is going to be the biggest in the
region in terms of capacity.

Projects: Mustard Oil Plant

1200 Tin/Day Mustard oil plant which is already set up

is also the biggest in the region in terms of capacity.
With high demand in the market and easy availability
of mustard seeds this is also an highly profitable
business project.

Make: Swastik Traders.

Number of Expllers 12 nos.
Ghanis 10 nos- make AGRA

Projects: Packaged Drinking

Water Plant

The 1 lac litre/Day Packaged Drinking water plant

which is already set up at the project site is also a major
attraction of the whole project, equipped with state of
the art facility this plant is one of the best in the
country in its range. With increasing demand in
packaged drinking water segment and huge reach of the
product its a very good project to invest on.

Make: India Ion Exchange , Ahmadabad.

Projects: Animal Feeding

plant

Animal Feeding plant is also an important part of the

whole integrated project which will make use of the
residuals of the other projects such as Solvent
Extraction Plant, Mustard Oil Plant etc. 200 TPD Plant
Animal Feeding Plant will be the biggest in the region
with a huge market for its products in North East and
outside North East this is another highly profitable
venture.

12

Some Salient Facts of The Work

Progress So Far

Estimated Time for the completion of the projects are SEP( 7 Months),
Refinery ( 9 Months) ,Foundation works are in progress.

Shed for preparatory section for the SEP is complete.

Storage Godown For rice bran has been completed .

Machineries of Both SEP and Refinery are manufactured by Chemical

Construction International.

Total Payment Made against the order of SEP And Refinery is

approximately 8 crore.

Some Salient Facts of The Work

Progress So Far :

Two 6 tone Agro Waste Husk Pack Boiler of Thermax

Make have already reached the project site

One of the two ordered 650 kva MTU gensets

( Mercedes Technology ) have already been installed
and the other one is in the process of acquiring ( 20 Lac
Already paid as advance )
Total Area available for the whole integrated project is
approximately 50 bigha.

Some Salient Facts of The Work

Progress So Far :
Banking Profile :
M/s. RANGALI AGRO INDIA PRIVATE LIMITED
BANKING PROFILE:

Banker: SBI Bank

Term Loan: 20.00 Cr. (16.5Cr. Disbursed)
Cash Credit: 7.0 Cr. (3.75 Cr. Disbursed)
Account Status:
Standard
Company Turnover (2012-2013): 11 Cr.

Some Salient Facts of The Work

Progress So Far
Assets - Rangali Agro India Private Limited
Sl.

Particulars

Land (Land (Factory Premises attached to NH 52 ) 50 Bighas @

25 L / Bighas

Building and machinery

Factory Building of 14000 sqft with Modern fully automated
Kacchi Ghani Mustard Oil Plant
Factory Building of 16000 sqft with Modern fully Automated
Packaged Drinking Water Plant
Factory Sade of preparatory section for Solvent extraction plant ,
Area 10000 Sqft
Plant and machinery of Solvent Extraction Plant and Edible Oil
Refinery

Office Building

Weight Bridge of 100 Ton capacity (Make Avery)

Other expenses related to the project, Up to 31/7/2013

Total Asset Value

a
b
c

Amount (INR)

12,50,00,000.00

30,20,15,445.00

42,70,15,445.00

INTEGRATION

Now Lets understand why this integrated project is

required and what is the role of the different units
individually in the whole project.

Office cum
Guest House
100
Ton
Weigh
Bridge

1200
tin/day
Mustard
Oil Plant

Total Land Area

of the
integrated food
park is around
75 Bigha

2 Lac
litre/Day
Drinking
Water Plant

200 TPD Solvent

Extraction Plant

BRAN

400 TPD Rice

Milling Plant

MOC

DOC
2x6
ton
boiler
2 MW Captive
power plant

200 TPD
Animal feed
Plant
HUSK

HUSK

50 TPD Edible Oil Refinery

HUSK

HUSK

INTEGRATION

Initially the organization has drawn a plan to start SEP &

Multipurpose Refinery for the first time in NE India. As an
unique project the bank has financed Rs. 27 Cr ( 20 Cr. For plant
& machinery & 7 Cr. cc) for the project but so far the viability of
the project is concern it is very important to have on time inputs
of raw materials, fuel, electricity, transportation, Storage area &
utilization of byproducts. Many studies shows and as expert
suggested that most of the SEP are now in idle condition because
of non fulfillment of one or more reasons stated above. Experts
have also agreed if all the factors will be in streamline then SEP
& Refinery will be one of the most viable Agro based project.

INTEGRATION

One of our big strength is that we are having around 50

bighas of owned land in the Agro Park. With the
concept of integrated project we would like to
minimize our dependency of raw materials, electricity
and fuel on outsiders. Also there will be an optimum
utilization of byproducts, time & manpower. We have
already received most of the Plant and machinery for
SEP and Multipurpose Refinery including two 6 ton
Boilers.

INTEGRATION

Now the fuel for the Boiler is paddy husk and raw material
for SEP is Rice bran, hence by setting a modern Rice
milling plant in the park of capacity 400 TPD, we will have
total self dependency of fuel for 2 Boilers which would
have cost us approximately 3 lacs /day otherwise.

Again the rice bran yield from the 400 TPD Rice Milling
Plant will minimize our dependency of the raw material for
Solvent Extraction Plant to a large extent lowering our
dependency on buying bran from the market.

INTEGRATION
We

have two running projects of Mustard Oil plant (Mustard seed-50 TPD/ Mustard Oil- 17.5
TPD/ MOC-rest) and Packaged Drinking Water Plant ( 1 lacs/Ltrs per day) in the agro park
and these projects will also have an unique integration with SEP projects, The extra ozonised RO
water of the water plant can be utilized as a soft water required for Boiler, hence there wont be
any further need to set a softner unit for the same. Better the water better the life of Boiler. Again
the MOC yield from Mustard oil plant contains 8 - 10% of Mustard Oil which can be extracted
from SEP.

The

byproduct of SEP is DOB (De-oiled bran) and DOC (De-Oiled cake) and from an SEP of 200
TPD, approximately 150 TPD of DOB/DOC will be generated at full production capacity, It
needs a large space to store and can only be sold after a certain interval and this can result in
capital blockage which in turn may harm the smooth functioning of the project, But with an idea
to set an Animal Feeding Plant there will be an optimum utilization of this byproduct and there
is a bigger & fast consumable market for the finished product hence there is no need to keep a
bigger storage space and the residuals of those plants can be used to catch up a big market of
animal foods.

INTEGRATION

On the other hand the main & foremost requirement to run any such project at its full
capacity is the availability of Electricity, but unfortunately the power supply in this region
is not up to the mark. Again frequent power-cut affects the hi-tech plant & machineries
heavily. Although we will be having 2 units of 650 KVA, MTU genset to run the plant in
case of power cut but in this scenario of rising cost of fuel, it is no longer viable to run the
plant with it for a long time. Hence to overcome this problem we made a plan to set a 2
MW Captive Power Plant (Biomass Husk) for which the fuel is already available with
us, post utilization husk in boilers. The Power plant will not only ensure 24 hour
availability of power but will also make a huge impact on cost part also as the generation
of electricity from Husk is much cheaper than the standard methods.

Last but not the least one of the big benefit of this integrated plant is a least dependency
on transportation, which is a biggest concern till date in our location, the lead time
required is much more than compared to other area. In this integration all the plant will be
either connected through conveyor or elevator which will minimize the cost of
transportation.

INTEGRATION

As the only way to enhance the bottom line is either to

increase the sale or minimize the expenditure. From
such integrated project, one of its kind we can reach
both the factors. Hence a successful completion of the
total project may set a bench mark among the
industries.

PROPOSA
L

PROPOSAL
We

expect a total additional investment of

INR 30 Crore for the whole integrated
project for the continuation of running
works and initiation of projects in hand.
The Value of the whole project is estimated
to be INR 100 crore by 31st December,2014

PROPOSAL

The estimated cost up to 31/12/2014 of the whole project

is 52 Cr, out of which 27(20Cr. Disbursed, 7Cr. Sectioned
ready to be disbursed as required ) Cr has already been
sectioned by SBI, On the basis of the progress in the
project you can expect an added finance of Rs. 15 Cr.
from Bank specially for the projects of Animal Feeding
Plant & Power project.

The estimated Turnover for the project in the FY 15-16 is

Rs.300 Cr. with a net profit of @10% of the turnover, i.e.
30 Cr.

Proposed Cost Illustration

for the completion of the entire project by 31/12/2014

SL
No.
1.

Particular

Solvent Extraction Plant

Amount (CR.)
2.00

2.

Multipurpose Oil Refinery

6.50

3.

Modern Rice Mill

7.00

4.

Captive Power Plant

12.00

5.

Animal Feeding Plant

2.50

Total

30.00

Proposed Resource Allocation Illustration

for the completion of the entire project by 31/12/2014

SL
No.

Particular

Amount (CR.)

1.

SBI Kharupetia Branch, Amount sectioned

and ready to be disbursed.

7.00

Proposed Additional finance by

Bank

15.00

3.

Proposed Fresh Investment by

New Promoter

8.00

TOTAL

30.00

THANKING YOU

Rangali Agro India Private Limited.